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LPA aircraft connector brochure

LPA aircraft connector brochure
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LPA aircraft connector brochure

Product catalog summary
Overview: LPA Group Plc is a leader in power connection solutions for the aviation industry, with a history spanning over 70 years. Their products are known for high reliability, low maintenance, and cost-effectiveness, serving airports, OEMs, and military clients worldwide. The company holds certifications for EN 9100, ISO 9001, and ISO 14001 standards.
Product Specifications: The document outlines specifications for aviation plugs, sockets, and cable assemblies, including models like PDS400, PD400, P400, and P28. These products comply with ISO 461-1, ISO 461-2, and BS 43 173 part 1 standards, ensuring they meet the demands of challenging environments.
Key Features: Connectors are constructed from impact, abrasion, and chemically resistant polymers, with IP66 and IP67 ratings. They accommodate a variety of composite and single-core cables, and their modular design allows for easy replacement of components such as noses, handles, and switches.
Technical Information: Operating at nominal voltages of 115/200 V, 400 Hz, the connectors have a current capacity of 450 A for power and 35 A for control. They are tested for high voltage up to 4000 V and function in temperatures from -25°C to +90°C.
Connector Types: Detailed specifications are provided for each connector type, including the PDS400 with push-button controls, the PD400 with a detachable nose, and the P400 with fixed electrical contacts. Each type can be customized to meet specific customer needs.
Applications: These connectors are designed to improve the efficiency and safety of ground handling staff and GPU equipment on airport aprons, ensuring reliable power systems in dynamic aviation settings.
Specifications: The connectors meet BS ISO 461-1, BS ISO 461-2, and MOD and NSN standards, rated to IP54 and IP66/67, with CE marking. They feature cast aluminum alloy housing with epoxy powder coating, available in orange or black. Power components support up to 450 A continuous current and 1500 A for 1 minute, while control components support up to 35 A continuous current.
Procedures: Assembly involves power and control pins or tubes, secured by stainless steel circlips or nylon fixing pins. Cables are attached using stainless steel screw clamps or a pot and bung design for strain relief and weatherproof sealing. Optional heat shrink sleeves provide additional protection.
Standards and Recommendations: Designed to withstand temperatures from -40°C to +100°C, the connectors resist UV light, moisture, chemicals, and abrasion. Power and control pins are copper machined and silver-plated for conductivity. Crimping or soldering is advised for cable termination, with specific crimping dies required for ISO 461 compliance.
Accessories and Spare Parts: A variety of spares and accessories are available, including connector noses, handle assemblies, switches, LED lights, and protection caps, with specific part numbers and compatibility details provided.
Technical Information: The document includes comprehensive technical details on connector assembly, housing materials, and termination methods, along with NATO Stock Numbers (NSN) for various parts, ensuring compatibility and standardization in military and aviation applications.
Key Features: - Rated to IP54 and IP66/67
- CE marked
- Temperature range: -40°C to +100°C
- Power components: 450 A continuous, 1500 A for 1 min
- Control components: 35 A continuous
- Resistant to UV, moisture, chemicals, and abrasion
- Available spares and accessories for maintenance and customization.
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Catalog excerpts

LPA aircraft connector brochure-1

Light & Power House, Shire Hill, Saffron Walden, Light & Power House, Shire Hill, Saffron Walden, CB11 3AQ, UK +44 (0)1799 512800 [email protected] Bath Road, Thatcham, Berkshire, LPA House, Ripley Drive, Normanton, West Yorkshire, WF6 1QT, UK +44 (0)1924 224100 [email protected] www.lpa-group.com /bsix- ISO 9001 IS014001 /bsi\- AS/EN [ 1 Management j Management j I I Aviation Space and J V J CERTIFIED J CERTIFIED J V yf J CERTIFIED J PlanePower lpa connection systems aircraft ground power supply connectors

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LPA aircraft connector brochure-2

Contents Aviation Plugs & Sockets Range Socket & Plug Selector PDS400 Connector (400 Hz) PD400 Connector (400 Hz) P400 Connector (400 Hz) Connector Plugs (400 Hz) P28 Connector (28VDC) 28VDC 3 Pole Plugs Cable Assemblies & Harnesses PJS400 Junction Sleeve (400 Hz) PPM400 Panel Mount Connector (400 Hz) PFR400 Flanged Receptacle 400 Hz Flanged Plug & Socket 28VDC Flanged Plug & Socket Flanged Connector Mounting Boxes Spares & Accessories Technical Information NATO Stock References Aviation Plugs, Sockets, Cable Assemblies & Spares LPA Group has over 70 years experience in power connection solutions...

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LPA aircraft connector brochure-3

Plane Power 400 Hz connectors and 28VDC plugs and sockets External components are manufactured from impact, abrasion and chemically resistant, thermally stable polymers ■ Modular connector construction. ■ Suitable for a wide range of Replacement parts include noses, composite and single core cables handles, switches, LED's and contact tubes ■ IP66 and IP67 rated (no filler required with Plane Power connectors - independent IP certificate available on request)

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LPA aircraft connector brochure-4

Plane 41 Power Socket/Plug Selector 115-200VAC 400 Hz 6 Pole Button Control No Push Button Control 400 Hz push button control connector 400 Hz detachable nose connector 5 Single Core Cable 5 Single Core Cable 3 Single Core Cable 5 Single Core Cable * S - Socket (plug into the aircraft - has tubes) P - Plug (has pins)

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LPA aircraft connector brochure-5

PlanePower PDS400Connector (400 Hz) The PDS400 connector comes with detachable front nose and push-button controls. Detachable front nose & push button controls Features: ■ Configurable to meet customer requirements ■ External components manufactured from impact, abrasion and chemically resistant, thermally stable polymers ■ Detachable power/control contacts and contact insulator (nose) are easy to maintain and replace ■ LEDs and push-button switches are individually replaceable ■ Suitable for a wide range of composite and single core 400 Hz cables ■ Exterior replaceable handle/strain relief...

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LPA aircraft connector brochure-6

PlanePower Part Number Configurator 1 Standard control tube 90% insertion tube with removable switch ON (normally open), OFF (normally closed) ON (normally open), OFF (normally open) No temperature sensors required Cable size Only required for connector with cable lanyard fitting required. harness connector control contacts to be linked. harness connector neutral rupture to be wired. harness connector contacts linked + neutral rupture to be wired. Cable length in metres e.g. add 10 Example codes: Connector only PDS400/2143C2 - Cable size 70mm2 A, B & C, 35/50mm2 neutral, standard control tube,...

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LPA aircraft connector brochure-7

Part Number Configurator Standard control tube 90% insertion tube with removable switch Control tube type Bung type Supplied with detachable front nose The PD400 connector is supplied with a detachable nose & replacement front contacts. Features: ■ Detachable power/control contacts and contact insulator (nose) are easy to maintain and replace ■ Suitable for a wide range of composite and single core 400 Hz cables ■ External components manufactured from impact, abrasion, and chemically resistant, thermally stable polymers ■ Exterior replaceable handle/strain relief system ■ IP66 & IP67 rated (no...

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LPA aircraft connector brochure-8

Plane 41 Power Part Number Configurator Standard control tube 90% insertion tube with removable switch Control tube Bung size Temperature sensor Supplied with fixed electrical contacts The P400 connector comes with fixed electrical contacts, providing a cost-effective connection system to power aircraft. Features: ■ Easy connection to cable ■ External components manufactured from impact, abrasion and chemically resistant, thermally stable polymers ■ Suitable for a wide range of composite and single core 400 Hz cable ■ Exterior replaceable handle/strain relief system ■ IP66 & IP67 rated (filler...

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LPA aircraft connector brochure-9

systems 400 Hz Plug Spare Parts 5 Single Core Cable Types Plug order ref Power pin Control pin 5 hole bung Composite Cable Types Plug order ref Cable size Front half plug Features: ■ Rear assemblies complete with screw clips, clamping plates, nuts & bolts ■ Front assemblies complete with power & control pins or tubes ■ Contacts can be either crimped or soldered ■ Available with protection cap (part number - 29598) Type 14 Plug ■ Plug weight: 1.9kg ■ Exterior material: CSPE Technical information: ■ High-voltage test: 4000 V ■ Operating temperature: -25°C to +90°C (including temperature rise) Power...

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LPA aircraft connector brochure-10

PlanePower Part Number Configurator P28 Connector (28VDC) Cable size The P28 connector comes with fixed electrical contacts, providing a cost-effective connection system to power aircraft. Suitable for a wide range of composite, 3 or 5 core cable types. Supplied with fixed electrical contacts Features: ■ Easy connection to cable ■ IP66 & IP67 rated (no filler required) ■ Suitable for a wide range of composite and single core cables ■ External components manufactured from impact, abrasion and chemically resistant thermal stable polymers ■ Exterior handle / stain relief system ■ High conductivity...

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LPA aircraft connector brochure-11

PlanePower 28VDC Plug Spare Parts Composite Cable Types 3 Single Core Cable Types 28VDC3 Pole Plugs www.lpa-group.com 5 Single Core Cable Types Plug Supplied with fixed electrical contacts andcontrol contacts Suitable for a wide range of composite, 3 ■ Composite, 3 or 5 single core harness entry ■ Split control pins ■ Rear assemblies complete with screw clips, clamping plates, nuts & bolts ■ Front assemblies complete with power & control pins or tubes 5 core cable types. ■ Single contacts can be either crimped or soldered (double contacts must be soldered). ■ Exterior material: CSPE Technical...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.