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Torsional

Torsional
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Torsional

Product catalog summary
Overview: The document provides comprehensive information on Lovejoy's torsional couplings, designed to mitigate torsional vibration issues in diesel engine-driven equipment and other applications. These couplings help dampen vibrations and adjust critical speeds away from operational ranges.
Safety Warning: Users must follow safety instructions to prevent severe injury or death. Proper selection, installation, and maintenance are crucial, and suitable guards must be installed according to OSHA and ASME standards.
Product Series:
  • LF Series: Features a versatile elastomeric element, suitable for engines connected to pumps, compressors, and generators, with a nominal torque up to 26,500 in-lb.
  • LVK Series: Designed for SAE J620 flywheels, protecting equipment from torsional vibrations, with a nominal torque up to 5,800 in-lb.
  • LV Series: An economical option for agricultural and off-highway equipment, with a nominal torque up to 10,820 in-lb.
  • LM Series: Flywheel-mounted couplings for diesel applications, with a nominal torque up to 33,600 in-lb.
  • LK Series: Torsionally stiff couplings for hydraulic pump systems, with a nominal torque up to 21,240 in-lb.
Applications: These couplings are used in engines, pumps, compressors, and generators to mitigate torsional vibrations and enhance performance.
Recommendations: A Torsional Vibration Analysis (TVA) is recommended for proper coupling selection, except for the LK Series, which is inherently torsionally stiff.
Engine Application Selection Process:
  • Step 1: Coupling Selection - Choose a torsional coupling model suitable for the drive arrangement.
  • Step 2: Application Torque - Ensure the coupling size has a nominal torque rating greater than or equal to the application torque.
  • Step 3: SAE Flywheel Size - Match the coupling to the appropriate SAE J620 flange size.
  • Step 4: Shaft Dimensions - Verify the coupling's bore capacity accommodates the drive shaft dimensions.
  • Step 5: Peak Torque Pulses - Ensure maximum torque pulses do not exceed the coupling's maximum torque rating.
  • Step 6: Critical Speeds Due to Resonance - Select coupling stiffness to avoid high resonance at normal operating speeds.
  • Step 7: Allowable Continuous Vibratory Torque - Ensure vibratory torque does not exceed the coupling's rating.
  • Step 8: Dimensional & Alignment Considerations - Confirm the final selection meets application constraints and misalignment allowances.
Industrial Application Selection Process:
  • Step 1: Coupling Selection - Choose a model that fits the drive arrangement.
  • Step 2: Choose Element Material - Select between HTR, Zytel®, or Hytrel® based on flexibility and chemical resistance needs.
  • Step 3: Determine Service Factor - Use the application service factor chart to determine the appropriate factor.
  • Step 4: Calculate Nominal Torque Requirement - Use the actual torque or horsepower requirement to calculate nominal torque.
  • Step 5: Other Considerations - Ensure the selection meets dimensional and speed constraints.
Application Service Factors: The document provides a detailed chart of service factors for various applications, ranging from agitators to woodworking machinery.
Technical Data and Considerations: Includes tables and figures for temperature factors, frequency factors, resonance factors, and permissible misalignment versus speed. It also provides a chemical resistance chart for different materials.
Conclusion: Proper selection and verification through torsional vibration analysis are crucial for the effective use of torsional couplings in both engine and industrial applications. The document advises consulting Lovejoy Technical Support for assistance.
Lovejoy's L-LOC Spline Clamping Feature: Addresses common issues in spline shaft applications, such as wear and fretting corrosion. The L-LOC eliminates backlash and clearance issues, reducing wear and extending the lifespan of spline profiles.
LF Series Torsional Coupling: Features a versatile elastomeric element for various applications, designed to accommodate shock loads, vibration, and misalignment, with a low moment of inertia and no lubrication required.
Specifications: The document outlines the maximum allowable misalignment for different materials and sizes, including angular, parallel, and axial misalignments. It specifies the static stiffness and torque values for each material type.
Materials: - HTR (High Temperature Rubber): Suitable for applications requiring high flexibility and misalignment compensation.
- Hytrel®: Used for applications needing precise alignment.
- Zytel®: Offers torsional stiffness without backlash.
Models and Dimensional Data: Provides dimensional data for various LF Series models, detailing minimum and maximum bore sizes, outer diameters, and other critical dimensions.
Performance Data: Includes tables with detailed information on misalignment allowances, wind-up angles, static stiffness, and torque values for different LF Series sizes and materials.
Recommendations: Suggests using special length S-Style fastener sleeves to increase allowable end float and highlights the importance of using Hytrel® elements only in applications with essentially perfect alignment.
Applications: Designed for various industrial applications, including those requiring high flexibility, precise alignment, and corrosion resistance.
Pump Mounting Housings: Provides technical specifications and information on pump mounting housings, essential for mounting pumps on engines lacking an SAE flywheel housing. Lovejoy offers these housings for various engines, all equipped with SAE pump mounting pilots and bolt patterns.
Specifications: Lists several engine models compatible with the pump mounting housings, including Deutz®, Kubota®, Perkins®, Cummins®, and Ford® models.
Key Features: The housings are designed to eliminate the need for additional rear pump support, ensuring ease of installation and reliability.
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Catalog excerpts

Torsional-1

■■ Pump Mounting Plates ■■ Pump Mounting Housings ■■ L-LOC Clamping Feature

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Torsional-2

Safety Warning When using Lovejoy products, you must follow these instructions and take the following precautions. Failure to do so may cause the power transmission product to break and parts to be thrown with sufficient force to cause severe injury or death. Refer to this Lovejoy Catalog for proper selection, sizing, horsepower, torque range, and speed range of power transmission products, including elastomeric elements for couplings. Follow the installation instructions included with the product, and in the individual product catalogs for proper installation of power transmission products....

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Torsional-4

Lovejoy torsional coupling are designed to dampen torsional vibrations and tune, or adjust the system’s critical speeds away from the application’s operating range. With the proper information (see Torsional Worksheet on page T-10) Lovejoy engineers can perform a Torsional Vibration Analysis, or TVA for your application to assist in the selection of a torsional coupling. See sample TVA in the graph to the right. Lovejoy offers a wide range of torsional couplings engineered to solve torsional vibration problems found in diesel engine driven equipment and other applications where torsional vibrations...

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Torsional-5

Configuration: LV Series couplings are designed for mounting on standard SAE J620 flywheels with The the element bonded to the mounting plate. The face plate is specially designed to interface with flange mounted universal joints popular in the agricultural deep well pump markets. Application: diesel engine driven equipment, flange interfaces, and universal joint driveshaft driven Any equipment. Nominal torque range (TKN): up to 10,820 in-lb (1223 Nm) Max angular, parallel, and axial misalignment: based on SAE design parameters Element material: High Temperature Rubber (HTR) or EPDM The LV Series...

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Torsional-6

Engine Application Selection Process JW When correctly sized, the Lovejoy Torsional Coupling will effectively dampen vibration and tune critical frequencies out of the operating range of systems driven by diesel, gasoline, or natural gas reciprocating engines. Some coupling selections can be verified using a Torsional Vibration Analysis performed by Lovejoy Engineering (see worksheet page T-10). Use the following steps in conjunction with the technical data and dimensional tables contained in the following sections to make the preliminary coupling selection for internal combustion engine applications....

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Torsional-7

Engine Application Selection Process JW JIS Critical speeds are related to the system natural frequency and the number of pulses or excitations generated per revolution i (order). For analysis, if possible, reduce the application to a 2-mass system and apply the following equations: Where: TKW = Coupling rating for continuously oscillating torque at 10Hz V = Amplifing factor outside the resonance. Substitute Vr for V with run-through of resonance application (see Figure 3 on page T-9) Where: nR = critical resonance speed of the system (RPM) CTdyn = dynamic torsional stiffness of the coupling...

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Torsional-8

Industrial Application Selection Process JW While the Torsional coupler was developed to solve the unique problems associated with the torsional vibration in equipment driven by internal combustion engines, the coupling works equally well in general industrial applications. For these electric motor-powered and other non-engine applications, use the following simple selection procedure (Refer to page T-6 for engine-driven applications). Step 3: Determine Service Factor Step 1: Coupling Selection Select the torsional coupling model that best suits your drive arrangement. Step 4: Calculate Nominal...

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Torsional-9

Application Service Factors Selection Data JW JIS CJ SF Coupling Element Figure 3: Resonance Factor Vr Note: n HTR is High Temperature Rubber. Permissible Misalignment vs. Speed Figure 4: Permissible Misalignment vs. Speed HTR (Angular & Parallel) Zytel (Angular) Operating Speed Percent of Rating for Allowable Misalignment at TKN Chemical Resistance Chart Solvents & Fuels Acids & Bases Ethylene Glycol* Hydraulic Fluid Halocarbons, Freon Liquid Ammonia Phosophate Ester Carbon Tetrachloride A void contact with hydrocarbon base lubricants or use of any anaerobic adhesives. A indicates: Little or...

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Torsional-10

For assistance in selecting a Torsional coupling for your internal combustion engine application, please complete the entire worksheet and fax it to 800-446-0878 or send via email to [email protected]. Direct questions to 630-852-0500. Coupling Selection Worksheet for Internal Combustion Engines (diesel, gas, natural gas) JW Coupling Selection Worksheet Customer Information Company Name:________________________________________________________ Contact Name:_____________________________________________ Phone Number:_________________________________________________________ email address:______________________________________________...

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Torsional-11

L-LOC Clamping Feature and Spline Identification Overview JW JIS CJ SF ■■Reduces potentially damaging stress on equipment components ■■L-LOC eliminates premature spline shaft maintenance or replacement ■■Improves the effectiveness of the connection between the hub and shaft ■■Quick and easy to assemble and/or removal ■■Helps reduce equipment noise often related to couplings The L-LOC feature is a remarkably simple, yet effective design, consisting of a unique ’dog bone’ shaped slot that is placed slightly above and parallel to the spline bore. When these set screws are tightened, the hub becomes...

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Torsional-12

The LF Series coupling is designed with a unique and highly versatile elastomeric element. These can be easily integrated into a variety of coupling configurations to meet several application needs. LF Style elements are available in a variety of materials to match the necessary coupling dampening characteristics for tuning the systems critical speed away from the application operating speed. The element can be connected axially to a flywheel adapter plate or flanged hub and radially to a cylindrical center hub using the appropriate bolts. Axial bolt styles include either socket head bolts with...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.