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Specialty Products Catalog

Specialty Products Catalog
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Specialty Products Catalog

Product catalog summary
Overview:
The document is a technical guide from Lovejoy Inc. focusing on specialty products such as couplings and shaft collars. It includes safety instructions, product specifications, and application recommendations.
Safety Instructions:
Users must follow safety precautions to prevent injury or death. Proper selection, sizing, and installation are crucial. Products should not be used in applications carrying people, and suitable guards must be installed according to OSHA and ASME standards.
Product Specifications:
  • Deltaflex: Offers maximum misalignment capabilities with negligible reactionary load, requiring no lubrication. Suitable for compressors, pumps, and fans.
  • Uniflex: Solves high misalignment and space limitation issues, suitable for textile equipment and robotics.
  • Saga: Known for lower torsional stiffness, ideal for high shock applications.
  • Rigid Sleeve: Used for joining shafts without flexibility, suitable for light to medium-duty applications.
  • Shaft Collars: Limits travel along shafts, offering precision and holding strength.
Deltaflex Coupling Design:
Designed to handle greater shaft misalignment without generating heavy reaction loads, offering longer equipment life and reduced maintenance costs. Suitable for high-speed applications.
Performance Data:
Graphs show Deltaflex couplings maintain bearing life close to 100% even at maximum misalignment, unlike conventional couplings.
Applications:
Used in drive-lines, indexing tables, and cooling tower drives, offering ease of installation and minimizing fabrication costs.
Types of Deltaflex Couplings:
  • Type 2: Shaft to Shaft with both hubs mounted externally.
  • Type 2A: Similar to Type 2 but with one hub mounted internally.
  • Type 3: Spacer Type for the pump industry, allowing easy maintenance.
  • Type 4: Floating Shaft Type with a longer spacer tube for distances up to 12 feet.
Selection Process:
  1. Service Factor (SF) Determination: Use charts to determine SF based on equipment and load conditions.
  2. Calculate Equivalent HP/100 RPM: Use the formula HP/100 RPM = HP * 100 * SF / RPM.
  3. Select Deltaflex Size: Choose the smallest coupling rated equal to or higher than the calculated HP/100 RPM.
  4. Determine Type: Select the appropriate Deltaflex type based on application needs.
  5. Check Limiting Conditions: Ensure the coupling can handle peak overload torque and other constraints.
  6. Ordering Information: Specify quantity, size, style, bore and keyway sizes, and any additional non-standard data.
Application Service Factors:
Charts list service factors for various equipment types, with factors ranging from 1.5 to 4.0 depending on the application.
Performance Data:
The Deltaflex HP and Torque Ratings Chart provides maximum bore sizes, continuous and peak overload torque ratings, and HP ratings for different coupling sizes.
Dimensional Data:
Includes information on set screws, peak overload torque, misalignment, and axial freedom for system expansion.
Uniflex Couplings:
  • Design: Features a triple wound spring design for high misalignment and low backlash. Made of all steel, suitable for high temperature and severe environments.
  • Types: Includes U Type (shaft-to-shaft), RRU Type (quick disconnect), UF Type (flange-to-flange), and UFH Type (flange-to-shaft).
  • Selection Process: Involves determining the type, calculating nominal torque, considering application service factors, and ensuring peak torque does not exceed maximum capability.
Saga Coupling Overview:
  • Design: Torsionally soft coupling with high misalignment tolerance, featuring rubber elements with metal inserts.
  • Features: Absorbs misalignment and shock, operates without end thrust, and is suitable for temperatures from -60° to 200°F.
  • Selection Steps: Steps include establishing torque or HP rating, using service factor tables, and comparing maximum RPM and bore diameters.
Rigid Sleeve Couplings:
  • Provide a fixed union between two precisely aligned shafts and are suitable when flexibility is not required.
  • Standard bores are available in 1/16 inch increments, with some metric sizes also available.
  • Bore tolerances are specified as -.000/+.002.
Shaft Collars:
  • Zinc Plated and Stainless Steel: Made from high-quality cold finished steel bar stock, zinc plated for corrosion resistance, and include stainless steel set screws.
  • One-Piece Split Shaft Collars: Designed to fully engage the shaft without causing damage, made from 12L14 mild steel, and finished with black oxide for corrosion resistance.
  • Two-Piece Split Shaft Collars: Easily installed without major disassembly, saving time and reducing machine downtime. Made from high-quality bar stock steel with black oxide finish.
Dimensional Data:
  • Tables provide detailed measurements for each product type, including overall length, screw size, outer diameter, and bore size.
  • UPC numbers are provided for easy reference, with a prefix required when referencing Lovejoy products.
Notes and Recommendations:
  • Balancing may be necessary for higher speeds.
  • Specific bore tolerances are provided for different product ranges.
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Catalog excerpts

Specialty Products Catalog-2

Specialty Products Safety Warning When using Lovejoy products, you must follow these instructions and take the following precautions. Failure to do so may cause the power transmission product to break and parts to be thrown with sufficient force to cause severe injury or death. Refer to this Lovejoy Catalog for proper selection, sizing, horsepower, torque range, and speed range of power transmission products, including elastomeric elements for couplings. Follow the installation instructions included with the product, and in the individual product catalogs for proper installation of power transmission...

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Specialty Products Catalog-3

Specialty Products

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Specialty Products Catalog-4

Specialty Products Overview The patented Deltaflex series of couplings offer maximum misalignment capabilities with negligible reactionary load, for longer equipment life. This all-metal flex-link coupling requires no lubrication or other maintenance. Typical applications include: compressors, pumps, fans, positioning devices, indexing tables, mixers, papermill roll drives, drive line shafts, turbine drives, wind tunnels, cooling towers, and single bearing generator drives. The Saga series of couplings offer lower torsional stiffness than any other rubberin-compression coupling. There is no equal...

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Specialty Products Catalog-5

Specialty Products Deltaflex Coupling Design The Deltaflex coupling is the real solution to installation, misalignment, and performance problems. Conventional couplings – even when carefully aligned to the manufacturer’s specifications – cannot match the low level of vibration, moment of inertia, and additional cushion for future misalignment of a visually aligned Deltaflex coupling. In addition, the Deltaflex coupling gives longer life to equipment shaft bearings. That means longer operating time and reduced maintenance cost. The Deltaflex can handle greater shaft misalignment without generating...

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Specialty Products Catalog-6

Specialty Products Patented Design Concept*** The concept of the Deltaflex coupling and its misalignment capabilities can be illustrated best when compared to conventional coupling design (see Graphs C and D). Most conventional couplings’ torque and misalignment capabilities are dependent upon a single flexing member. Soft elastomers are limited by the compressive or tensile strengths of the material. Misalignment is a function and limitation of the material properties and method of connection to the hubs. As graphs A and B clearly illustrate, radial load placed on the shaft bearings of the connected...

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Specialty Products Catalog-7

Lovejoy Coupling Solutions Specialty Products Deltaflex Overview Deltaflex Coupling Design The Deltaflex Difference In contrast to most conventional coupling designs (see illustration D), the patented Deltaflex coupling is typically arranged in this manner: a hub, a flex-link at each end of a torque sleeve, and a hub (see illustration E). While most conventional coupling designs use a central flexing element, the Deltaflex uses two, making it a double engaging coupling. The patented concept, along with the method of connecting the hubs to the flexible links, permits the tremendous misalignment...

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Specialty Products Catalog-8

Specialty Products Deltaflex Types The unique design, misalignment capability and simple installation methods make Deltaflex easily adaptable to special applications. Contact Lovejoy Engineering for assistance. Type 1 Deltaflex Coupling Types JW This is the standard arrangement for most shaft to shaft applications. There are five basic coupling sizes in all types, each with a Standard and a High Torque (HT) Series. Both the Standard and the HT Series are dimensionally interchangeable. Shaft to Shaft – Hubs Mounted Internally This arrangement is similar to Type 1 in that all components are the...

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Specialty Products Catalog-9

Specialty Products Deltaflex Types equipment service factor (SFa): Using the A. riven D Application Service Factors Chart 1 (page SP-10) select the service factor which best corresponds to your application. If the application is not listed in Chart 1, use Chart 2. Step 5: Check limiting conditions. D. heck maximum speed. If operating speed exceeds 60% of listed C maximum speed, the coupling should be dynamically balanced. C. heck other dimensions such as the limits on shaft separation, C hub spacings, space required for the coupling, etc. Selection Examples Step 3: this case, the maximum bore...

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Specialty Products Catalog-10

Specialty Products Application Service Factors Notes: n Typical Service Factors Electric Motor and Turbine Driven Equipment. n If people are transported, Lovejoy does not recommend and will not warranty the use of the coupling. Application Service Factors Selection Process Service Factors for Driven Equipment Load Classifications Note: n indicates: Torque load reversal can exist without reversing rotation and can be caused by overrunning the load with inertia or shifting of the load. * Consult Lovejoy Engineering.

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Specialty Products Catalog-11

Lovejoy Coupling Solutions Specialty Products Deltaflex HP / Torque Ratings Performance Data Deltaflex HP and Torque Ratings Chart 3 Note: ■ 1 indicates: The HP ratings listed are for drives with a Service Factor of 1.0. Refer to Chart 1 (page SP-10) for Application Service Factors. Further, the ratings are based on prime movers such as electric motors or turbines. Note: ■ Internal Combustion Engines: Deltaflex couplings are not recommended for direct connection to internal combustion engine drives.

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Specialty Products Catalog-12

Lovejoy Coupling Solutions Specialty Products Deltaflex Type 1 Dimensional Data Type 1 Shaft to Shaft - Hubs Mounted Internally This is the standard arrangement for most shaft to shaft applications. There are five basic coupling sizes in all types, each with a Standard and a High Torque (HT) Series. Both the Standard and the HT Series are dimensionally interchangeable. Type 1 features the standard inner and outer flanges and delta hubs, which are triangular in shape to accommodate the delta flex-link pattern. The standard flanges are stamped steel, while the flex links in all Deltaflex couplings...

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Specialty Products Catalog-13

Lovejoy Coupling Solutions Specialty Products Deltaflex Type 2 and 2A Dimensional Data Type 2 Shaft to Shaft - Hubs Mounted Externally This arrangement is similar to Type 1 in that all components are the same, except the delta hubs are mounted outside the flanges. An optional version of the Type 2 uses round hubs mounted externally on both ends or on one end to accommodate larger bore requirements. Type 2 is available as a stock option with stainless steel flanges and stainless steel round hubs. Delta style hubs are not available in stainless steel. Type 2A Shaft to Shaft - One Hub Mounted Externally,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.