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Grid catalog

Grid catalog
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Grid catalog

Product catalog summary
Overview: The document provides comprehensive information on Lovejoy's grid couplings, designed to dampen torsional vibrations and cushion shock loads. These couplings are versatile, interchangeable with industry standards, and feature high tensile, shot-peened alloy steel grid springs and precision machined hubs for easy installation and maintenance.
Safety Instructions: Users must follow safety guidelines to prevent injury or death, including proper selection, sizing, installation, and maintenance. Guards should be installed per OSHA and ASME standards to avoid sudden shock loads and ensure proper alignment.
Selection Process: Selecting a grid coupling involves understanding motor or engine specifications, driven equipment, shaft sizes, and environmental conditions. The document provides formulas for calculating application and selection torque and a step-by-step guide for choosing the correct coupling size based on performance and dimensional data.
Features and Design: Lovejoy grid couplings are designed for superior performance with high tensile grid springs and precision machined hubs. They are available in horizontal and vertical cover styles and full and half spacer designs, offering ease of maintenance and adaptability for various applications.
Application Example: An example illustrates the selection process for a grid coupling connecting an AC electric motor to a rotary lobe compressor, detailing application torque calculation, service factor selection, and specification verification to ensure compatibility.
Specifications: The document outlines service factors for different equipment types and operational conditions, with examples like centrifugal pumps having a service factor of 1.0 and crushers a factor of 3.0. It also details driven shaft diameters, keyway sizes, and fit types.
Application Service Factors: A chart lists service factors for various industries, assigning factors based on load type and operational conditions, covering sectors like aggregate processing, brewing, and more.
Procedures: A step-by-step guide for selecting grid couplings includes calculating selection torque and measuring driver shaft diameter, keyway size, and shaft end distances. Special instructions are provided for taper bores or splines.
Recommendations: For high peak load applications and those with reciprocating engines, consulting Lovejoy Application Engineering is advised to prevent damage from critical rotational speeds. Couplings should not be used in applications involving the transportation of people.
Performance Data: Performance data for standard grid couplings include nominal torque, maximum speed, and bore sizes, with peak torque typically twice the nominal value.
Design Features: Lovejoy Grid couplings are designed for easy maintenance, featuring high tensile grid springs and split covers. They are interchangeable with industry-standard grid couplings.
Dimensional Data: Dimensional data for grid couplings with horizontal and vertical covers include overall length, bore sizes, and gap tolerances.
Spacer Style Couplings: Details on grid spacer couplings emphasize their use in vibration dampening applications, with formulas for calculating overall length for full and half spacer styles.
Misalignment Capability: The document describes the grid coupling's ability to accommodate parallel, angular, and axial misalignments, with specific tolerances for each size.
Industry Standard Interchange: A chart provides interchangeability with other major manufacturers' grid couplings.
Hub Selection: Information on grid coupling hubs includes bore and keyway sizes, fit types, and machining standards, with notes on proper selection and installation procedures.
Standards: Lovejoy machines metric bores and keyways to ISO 286-2 standards and references ANSI/AGMA 9002-B04 standards for keyways in taper lock hubs.
Tables and Data: Several tables detail grid coupling hub selection, component part numbers, and torque ratings for taper lock hubs, including bore sizes, torque capacities, and UPC numbers.
Critical Information: The document emphasizes using the correct UPC prefix and selecting the appropriate hub size and type based on application requirements, ensuring compliance with standards and proper installation.
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Catalog excerpts

Grid catalog-1

■■ Vertical Cover Style ■■ Horizontal Cover Style ■■ Half Spacer Style ■■ Full Spacer Style

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Grid catalog-2

Safety Warning When using Lovejoy products, you must follow these instructions and take the following precautions. Failure to do so may cause the power transmission product to break and parts to be thrown with sufficient force to cause severe injury or death. Refer to this Lovejoy Catalog for proper selection, sizing, horsepower, torque range, and speed range of power transmission products, including elastomeric elements for couplings. Follow the installation instructions included with the product, and in the individual product catalogs for proper installation of power transmission products....

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Grid catalog-4

Lovejoy’s grid style coupling design has demonstrated its ability to dampen vibration by as much as 30% and can cushion shock loads that could cause damage to both the driving and driven equipment. The tapered grid spring design absorbs impact energy by spreading the energy out over the full length of the grid spring thus reducing the magnitude of the torque spikes. Horizontal Split Cover Design ■■Ideal for limited space ■■Allows easy access to the grid spring Lovejoy is pleased to be able to provide quality grid couplings covering a large number of industry standard sizes and lengths. The Lovejoy...

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Grid catalog-5

Selection Process ■■Shaft and keyway sizes and the type of fit for driver and driven equipment (clearance or interference)** Selection Torque = Application Torque x Service Factor ■■Description of the driven equipment Application Torque (in-lbs) = ( horse power x 63025 ) RPM ■■Description of motor or engine, the horse power (or KW), and RPM at slowest coupling speed while under load Formulas Used To Calculate Torque: The following information is necessary when making a Grid coupling selection: Grid Coupling Selection Process High Peak Loads and Brake Applications For applications where high peak...

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Grid catalog-6

Selection Process Lovejoy Coupling Solutions Selection Example Application Description A company would like to use a grid coupling to connect a standard AC electric motor to a rotary lobe compressor. The electric motor is rated for 60 horsepower running at 1,760 RPM. The shaft size on the electric motor (driver) is 2-1/8 inches with a standard 1/2” square key. The shaft size on the compressor (driven) is 48 millimeters with a standard 14mm key. Both the motor and compressor shaft are 3 inches long and the gap (BSE) between the shaft ends is 1/8 inch. Step 6: Prior to finalizing the 1060 selection,...

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Grid catalog-7

Lovejoy Coupling Solutions Grid Application Service Factors Selection Data Application Service Factors Chart 1 Service Factors Service Factors Service Factors Beater, Pulper, Calender, Barking Drum L.S. Shaft of Reducer with Final Drive-Machined Spur Gear, Chipper..2.50 * * Notes: ■ 1 indicates: For high peak load applications, please refer to selection process on page GD-5. ■ * indicates: That Lovejoy Application Engineering should be consulted with specific requirements. ■ Caution: Applications involving reciprocating engines and reciprocating driven devices are subject to critical rotational...

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Grid catalog-8

Lovejoy Coupling Solutions Grid Application Service Factors Selection Data Draw Bench Carriage, Main Drive, Extruder, Forming Notes: ■ 1 indicates: For high peak load applications, please refer to selection process on page GD-5. ■ 2 indicates: If people are transported Lovejoy does not recommend and will not warranty the use of the coupling. ■ * indicates: That Lovejoy Application Engineering should be consulted with specific requirements. ■ Caution: Applications involving reciprocating engines and reciprocating driven devices are subject to critical rotational speeds which may damage the coupling...

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Grid catalog-9

Grid Coupling Selection Worksheet JW Contact Name:__________________________________________________________ Customer Name: _______________________________________ Phone Number:_________________________________________ Email Address: __________________________________________________________ Standard Grid Style Coupling Standard Grid Spacer Coupling 3. Driver or Gearbox output RPM:_________________________ 2. Driver Horse Power : ____________ For combustion engines, define type Gasoline, Diesel, Natural Gas, etc.: ______________ 1. Type of Driver (Electric Motor, Combustion Engine, Gearbox, etc.)...

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Grid catalog-10

Lovejoy Coupling Solutions Grid Standard Coupling Performance Data Horizontal Cover Style Standard Grid Style Couplings Horizontal and Vertical Cover The Lovejoy Grid coupling is an ideal coupling for applications where excellent performance is desired and additional requirements for vibration dampening may exist. The Horizontal Split Cover design is recommended in applications where there may be some constraints on the diameter of the coupling. The vertical design is recommended for applications where higher speed is one of the requirements. Features: ■ Designed for ease of maintenance and grid...

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Grid catalog-11

Lovejoy Coupling Solutions Grid Standard Coupling Dimensional Data Grid Coupling with Horizontal Style CoverGrid Coupling with Vertical Style Cover Sizes 1020 - 1140 Sizes 1150 - 1200 Sizes 1020 - 1090 Note: ■ 1 indicates: For sizes 1020 thru 1080, the gap tolerance for dimension G is + .050” / - .050” (+ 1.5 mm / - 1.5 mm).For sizes 1090 thru 1120, the gap tolerance for dimension G is + .177” / - .118” (+ 4.5 mm / - 3 mm). For sizes 1120 thru 1200, the gap tolerance for dimension G is + .236” / - .177” (+ 6 mm / - 4.5 mm). www.lovejoy-inc.com 223 GD-11

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Grid catalog-12

Lovejoy Coupling Solutions Grid Spacer Style Performance / Dimensional Data Standard Grid Spacer and Half Spacer Style Couplings Horizontal Cover The Lovejoy Grid Spacer coupling is an ideal coupling for applications where there is a requirement for some vibration dampening in installations that are not close coupled. This means some amount of gap, or BSE exists between the driver and driven equipment shafts. All Lovejoy Grid Spacer Couplings are supplied with Horizontal Split Covers. The split cover design allows for quick access to the grid spring for ease of maintenance or grid spring replacement....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.