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Disc Catalog

Disc Catalog
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Disc Catalog

Product catalog summary
Overview
Lovejoy provides a diverse range of disc coupling products for the global power transmission market. These couplings feature a unique disc pack profile that allows for angular misalignment and are constructed from high-grade stainless steel for enhanced durability. They are available in multiple configurations and can be tailored for specific applications.
Safety Instructions
Users must adhere to specific safety guidelines to prevent severe injury or death. This includes proper selection, installation, and maintenance of the products, as well as ensuring appropriate guards are in place according to OSHA and ASME standards.
Advantages
Lovejoy disc couplings do not require lubrication, are torsionally rigid, and have no wearing parts. They are resistant to harsh environments and have a long lifespan when properly aligned. They support the API-610 standard up to 3,800 RPM and can be equipped with overload bushings.
Types of Couplings
  • SU Type: Single flex plane, suitable for angular and axial misalignment.
  • SX Type: Standard coupling with two flex planes, accommodating parallel, angular, and axial misalignment.
  • DI Type: Features a "Drop-In" spacer assembly, meeting API-610 balance and anti-flail requirements.
  • SXC Type: Close coupled variation of the SX Type.
  • SXCS and SXCST Types: Feature split spacers for easy maintenance without moving equipment.
Selection Process
The document provides a sample application to illustrate the selection process for a Lovejoy Disc coupling. It involves determining the coupling type, calculating application torque, and selecting the appropriate coupling size based on the calculated selection torque.
Specifications
The document discusses the specifications of Lovejoy disc couplings, focusing on the SX228-6 model. This coupling supports a 92mm shaft size and has a shaft separation dimension (BSE) of 6.88 inches. It is rated at 62,000 in-lbs and can handle a maximum unbalanced speed of 3,400 RPM, which is sufficient for applications running at 1,150 RPM.
Procedures
Steps for selecting a disc coupling include determining if the coupling can handle parallel misalignment using trigonometric calculations. The allowable parallel offset is calculated to be 0.096 inches, which is greater than the application's maximum offset of 0.031 inches, indicating suitability.
Recommendations
It is recommended to install the coupling at roughly 20% of the allowable misalignment to accommodate future equipment settling and wear. For the SX228-6, achieving better than 0.020 parallel misalignment during installation is advised.
Information for Ordering
When ordering a Lovejoy disc coupling, provide details such as application type, driver type, speed, horsepower, shaft sizes, space limitations, and any special requirements.
Service Factors
The document provides tables for selecting service factors based on the type of driven and driving equipment. These factors are crucial for calculating the selection torque and ensuring the coupling's suitability for specific applications.
Performance Data
Performance data for various coupling sizes is provided, including nominal and peak torque, torsional stiffness, and misalignment capacities. The SX228-6 model, for example, has a nominal torque of 62,000 in-lbs and can accommodate angular misalignment up to 2.1 degrees.
Dimensional Data
Dimensional data for the SU-6 type industrial coupling is included, detailing overall length, bore sizes, and other critical dimensions necessary for installation and compatibility checks.
Specifications and Dimensional Data
The document provides detailed specifications for various coupling models, including dimensions in both inches and millimeters, torque capacities, and misalignment tolerances. Key parameters such as nominal and peak torque, maximum speed, and angular misalignment are listed for each model.
Coupling Types and Features
The document describes different types of couplings, such as DIR, DILR, DIRA, and DILRA, which are designed as direct replacements for floating shaft gear couplings. These couplings feature unitized disc packs, torsional rigidity, and high resistance to environmental conditions. They do not require lubrication or maintenance and can be inspected while in operation.
Selection Process
The selection process for couplings involves considering factors like motor horsepower, speed, rigid hub sizes, and shaft separation. The document emphasizes the importance of providing specific information to Lovejoy Technical Support for accurate coupling selection.
Performance and Adjustment
DIRA and DILRA couplings incorporate an SLD shaft locking device for length adjustments, offering a standard axial adjustment of +/- 2.0 inches. These couplings accommodate parallel misalignment through angular misalignment in each disc pack and are suitable for axial displacement within specified limits.
Additional Coupling Types
The document also mentions various coupling types with specific features, such as SXFA with flanges, SXV for vertical mounting, DISP with shear pins, and DIEI with electrical insulation, highlighting their specialized applications.
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Catalog excerpts

Disc Catalog-2

Safety Warning When using Lovejoy products, you must follow these instructions and take the following precautions. Failure to do so may cause the power transmission product to break and parts to be thrown with sufficient force to cause severe injury or death. Refer to this Lovejoy Catalog for proper selection, sizing, horsepower, torque range, and speed range of power transmission products, including elastomeric elements for couplings. Follow the installation instructions included with the product, and in the individual product catalogs for proper installation of power transmission products....

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Disc Catalog-4

Using advanced design techniques, implementation of Finite Element Analysis, and extensive testing of materials, Lovejoy has developed an innovative disc pack profile design revolutionary to traditional disc pack designs found in the market. This disc pack, which can accommodate 1/2° to 1-1/2° of angular misalignment and is used in all Lovejoy disc coupling products. The design and manufacture of Lovejoy disc couplings is integrated into a certified Quality System according to ISO-9001 to fulfill the high quality requirements of Lovejoy customers. Lovejoy couplings are offered in a variety of...

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Disc Catalog-5

Lovejoy Disc Coupling Overview Industrial SU Type The SU Type coupling has a single flex plane with two hubs and a single disc pack. It is suitable for angular and axial misalignment only. Two SU couplings are often combined with a shaft to make a floating shaft coupling. The shaft can be hollow for long light weight floating shaft couplings. This is the standard coupling type that includes two hubs, a stock length spacer designed to meet industry standard lengths, and two unitized disc packs. The coupling has two flex planes, one at each disc pack, allowing this coupling to accommodate parallel,...

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Disc Catalog-6

The following is a sample application used to illustrate the standard process for selecting a Lovejoy Disc coupling. Any resemblance to any existing company’s application is neither intentional nor meant to resemble that company’s actual application. handle the selection torque calculated in step 2. The SX202-6, however, will not support the 92mm shaft size. The next larger size coupling, the SX228-6, will support the 92mm shaft size and the shaft separation dimension (BSE) is 6.88 inches, very close to the application’s desired 7 inch separation. The SX228-6 is rated at 62,000 in-lbs which may...

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Disc Catalog-7

Application Service Factors Selection Data JW Selection Procedure 1. Select the coupling type. 2. Select the driven machine service factor SFA from Table 1. 3. Select the driving machine service factor SFD from Table 2. Care should be taken when the driving machine is other than a standard electric motor or turbine. Some engines will impose extra fluctuations on the drive system and allowance should be made accordingly. Please refer to Table 2. A torsional coupling may be required for diesel drives. Driven Machine Service Factor SFA Table Packaging machines and fillers Kneading machines Cane...

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Disc Catalog-8

Disc Coupling Selection Worksheet Phone Number:_______________________________________________ Email Address:_________________________________________________ Contact Name:_________________________________________________ Customer Name: ______________________________________________ CJ For combustion engines, define type Gasoline, Diesel, Natural Gas, etc. : ______________ Number of cylinders_______ 2. Driver Horse Power : ____________ 3. Driver or Gearbox output RPM :_____________ Retrieve the Application Service Factor from Page D-7 : ______________ then calculate the Selection Torque using...

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Disc Catalog-9

Performance Data by Size Performance Data Notes: n indicates: See Page D-6 for additional information regarding misalignment. * n indicates: Torsional stiffness is provided for one disc pack. This should be combined with hubs, spacers, etc. as 1 calculated from ANSI/AGMA 9004-A99. n indicates: Axial misalignment is provided for couplings with two disc packs. 2 n indicates: Angular misalignment is provided per single disc pack. 3 n or larger sizes, please contact Lovejoy Technical Support. F

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Disc Catalog-10

The SU Type coupling is a 6 bolt single flex plane coupling which consists of two hubs and one disc pack kit. It is only suitable for the specified axial and angular misalignment and does not accommodate parallel misalignment. It is often combined with solid shafts to make floating shaft couplings. See Page D-28 for a picture of an SXFS Type floating shaft coupling. SU-6 Type Industrial Coupling JW Performance Data ■■Unitized disc pack Features ■■Infinite life when properly aligned ■■No need for lubrication or maintenance ■■Torsionally rigid without any back lash ■■No wearing parts and high resistance...

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Disc Catalog-11

Notes: n indicates: The maximum bores shown are for cylindrical or taper shafts with keys. For splines and other bore types, 3 contact Lovejoy Technical Support. n etric dimensions are rounded to the nearest 'mm' except where otherwise shown. M n arger sizes available upon request. L

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Disc Catalog-12

The SX-6 Type is a standard coupling with two hubs, a spacer, and two disc pack kits. The coupling has two flex planes (one at each disc pack) so it can accommodate parallel misalignment by the angular misalignment in each disc pack. This configuration will also accommodate axial misalignment within the specified limits. SX-6 Type Industrial Coupling JW Performance Data ■■Unitized disc pack Features ■■Infinite life when properly sized and aligned ■■Torsionally rigid without any back lash ■■Accommodates angular, axial, and parallel misalignment ■■No need for lubrication or maintenance ■■Overload...

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Disc Catalog-13

Notes: n indicates: The maximum bores shown are for cylindrical or taper shafts with keys. For splines and other type bores contact Lovejoy Technical Support. 3 n indicates: BSE is the distance between shaft ends and is a variable parameter. 7 n etric dimensions are rounded to the nearest 'mm' except where otherwise shown. M

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Disc Catalog-14

The SX-8 Type is a standard coupling with two hubs, a spacer, and two disc pack kits. The coupling has two flex planes (one at each disc pack) so it can accommodate parallel misalignment by the angular misalignment in each disc pack. This configuration will also accommodate axial misalignment within the specified limits. SX-8 Type Industrial Coupling JW Performance Data ■■Unitized disc pack Features ■■Infinite life if properly aligned ■■Torsionally rigid without any back lash ■■Accommodates angular, axial, and parallel misalignment ■■No need for lubrication or maintenance ■■No wearing parts and...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.