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EKOSTAR 500

EKOSTAR 500

EKOSTAR 500

Product catalog summary
Overview: The EKOSTAR 500 is a CNC-controlled sharpening machine designed for CBN-abrasive grinding of metal circular saw blades. It is capable of sharpening, re-toothing, and chamfering HSS and solid carbide saw blades, including those with vari pitch toothing and chip breaker grooves.
Specifications:
  • Saw Blade Diameter: 140 – 500 mm
  • Tooth Pitch: 1 – 25 mm
  • Number of Teeth: 2 – 998
  • Saw Blade Thickness: Up to 8 mm
  • Grinding Wheels: CBN and Diamond, Ø 200 mm, Bore size Ø 32 mm
  • Coolant Pressure: Approx. 6 bar
  • Coolant Type: Water emulsion / Oil
  • Power Input: Grinding motor 2.2 kW, Machine approx. 7 kW
  • Weight: Approx. 1025 kg
  • Dimensions: 985 x 1750 x 2015 mm (door closed), 1568 x 1750 x 2015 mm (door opened)
Key Features:
  • Modern CNC-control system ensures absolute indexing precision and perfect tooth shape.
  • CBN-abrasive grinding with effective cooling guarantees high stock removal rates and optimum surface quality.
  • Automatic path offset allows different pitches to be machined using the same grinding wheel thickness, reducing the need for multiple grinding wheels.
  • Easy programming with the Loroch Easy-Touch system.
  • 240 litres coolant tank with high-pressure cooling at 6 bar.
  • Complete enclosure with a large door for easy access.
Control and Operation: The machine features an adjustable control panel for data entry, with a Sym-menu prompt system for clarity. The Easy-Touch system allows for quick adjustments, and the computer calculates tooth pitch, height, and grinding wheel thickness automatically. Pre-selection of hook and clearance angles is available on-screen.
Applications: The EKOSTAR 500 is suitable for sharpening, chamfering, and re-toothing metal circular saw blades, including HSS, segmental, solid carbide, and friction saw blades. It can also handle vari pitch toothing and defective teeth removal.
Contact Information: Loroch GmbH, Josef-Loroch-Str. 1, 69509 Mörlenbach, Germany. Phone: +49 (0)6209 7159-50, Email: [email protected], Web: www.loroch.de
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Catalog excerpts

EKOSTAR 500-1

sharp- solutions! CNC-controlled sharpening machine for CBN-abrasive grinding -*: Sharpening, re-toothing and chamfering of metal circular saw blades J) Grinding of chip breaker grooves with additional equipment

 Open the catalog to page 1
EKOSTAR 500-2

EKOSTAR 500 The new generation for re-sharpening, re-toothing and chamfering of HSS metal cutting circular saw blades. A state-of-the-art machine concept for optimum grinding results. A new, totally modern machine concept for metal cutting circular saw blades up to 500 mm in diameter. The EKOSTAR 500 for re-sharpening, re-toothing and chamfering HSS and solid carbide saw blades, blades with vari pitch toothing, and for chip breaker grooves. This machine achieves an outstanding standard of grinding quality. Alongside standard tooth shapes in accordance with DIN 1837 to 1840 A, B and C, the EKOSTAR...

 Open the catalog to page 2
EKOSTAR 500-3

The automatic grinding machine EKOSTAR 500 is ideal for the sharpening, chamfering and retoothing of metal circular saw blades. In addition the machine can be used for cutting off defective teeth and grinding of saw blades with vari pitch toothing. Besides HSS-, segmental saw blades and solid carbide blades, the EKOSTAR 500 will also grind friction saw blades. The saw blade data will be entered into the control panel. The computer immediately calculates the tooth pitch and the tooth height and suggests the DIN tooth height difference for tooth shape "C". The computer also automatically calculates...

 Open the catalog to page 3
EKOSTAR 500-4

EKOSTAR 500 Technical Data Working range Saw blade diameter Tooth pitch Number of teeth Saw blade thickness Ø ( 20 ) 140 – 500 mm 1 – 25 mm 2 – 998 up to 8 mm Grinding wheels CBN-grinding wheel Diamond-grinding wheel Bore size Ø 200 mm Ø 200 mm Ø 32 mm Cooling Coolant pressure Coolant type approx. 6 bar Water emulsion / Oil Electrical installation Power input grinding motor Power input machine 2.2 kW approx. 7 kW Weight approx. 1025 kg Dimensions (  x D x H ) W door closed door opened Contact 985 x 1750 x 2015 mm 1568 x 1750 x 2015 mm Loroch GmbH Josef-Loroch-Str. 1 69509 Mörlenbach, Germany...

 Open the catalog to page 4

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.