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High Performance Hydrogen® Bell-type Annealing Plants

High Performance Hydrogen® Bell-type Annealing Plants
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High Performance Hydrogen® Bell-type Annealing Plants

Product catalog summary
Overview
Tenova LOI Thermprocess specializes in industrial furnace systems for metal heat treatment, emphasizing sustainability through hydrogen and electric heating technologies. They offer solutions for the entire equipment lifecycle, from installation to modernization.
Bell-type Annealing Plants
With over 70 years of experience and 8,500 installations globally, Tenova LOI is a leader in hydrogen annealing plants, having installed over 300 Bell-type Annealing Plants in 30+ countries.
Technological Features
HPH® Bell-type Annealing Plants provide high-quality annealing, flexibility, cost efficiency, and modular expansion. They include advanced cooling systems and scalable control for safe operation.
Applications
HPH® technology is applicable to various steel grades, used in automotive, packaging, and household goods industries.
Product Quality
HPH® technology ensures high product quality with complete recrystallization, homogeneous microstructure, and high surface quality.
Safety Features
High safety standards are maintained with sealed chambers, safety valves, continuous monitoring, and easy conversion to HPH® technology.
Conclusion
Tenova LOI offers reliable, environmentally friendly solutions for metal heat treatment, focusing on innovation, quality, and safety.
Modernization Program
Modernization enhances production capacity and flexibility without new construction. It includes system upgrades, component retrofitting, and increased automation, applicable to plants from other manufacturers.
Efficiency and Consumption
HPH® plants are designed for high efficiency and low consumption, featuring efficient burners, insulation, and optimized cooling systems.
Standard Dimensions and Performance
Standard dimensions and performance data for gas-fired HPH® Bell-type Annealing Plants are provided, with energy-saving options discussed.
Training and Development
Training programs ensure successful plant operation, focusing on safety, energy efficiency, and process optimization.
Heating Hood and Cooling Systems
Features high-grade insulation and efficient burners, with options for low NOx emissions. Cooling systems are optimized for performance and cost-effectiveness.
Bypass Cooling System
A low-maintenance solution offering enhanced performance and energy recovery, providing 10-20% higher cooling performance than spray cooling.
Jet Cooling System
Uses air jets for cooling, ideal for facilities without high-quality water supply, offering low cost and noise output.
Final Cooling with Dried Air
CCSU provides cost-effective final cooling with dried air, preventing corrosion.
Energy Efficiency in Bell-type Annealing Plants
Focuses on reducing flue gas losses and optimizing energy use, with significant energy recycling capabilities.
Automated Bell-type Annealing Plant
Features full automation, reducing fuel consumption and optimizing material flow.
Control Systems
Comprehensive control systems ensure safety, optimized processes, and minimal energy consumption, with international standard compliance.
Charging and Coil Handling
Utilizes specialized equipment for handling coils, ensuring efficient processing.
Service and Spare Parts
Offers tailored components and services for optimal plant operation, including spare parts and modernization services.
Consultancy and International Manufacturing
Provides on-site and remote consultancy, leveraging an international network for cost-effective, high-quality solutions.
Maintenance and Repair
Customized maintenance programs and quick spare parts supply ensure high productivity.
Remote Services
Online inspection and remote diagnosis services are available.
Contact Information
Global support is provided through offices in Germany, Italy, Poland, China, India, and the United States.
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Catalog excerpts

High Performance Hydrogen® Bell-type Annealing Plants-1

High Performance Hydrogen® Bell-type Annealing Plants Recrystallizing and Bright Annealing of Steel Strip in a Hydrogen Atmosphere

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High Performance Hydrogen® Bell-type Annealing Plants-2

TENOVA LOI THERMPROCESS Tenova LOI Thermprocess is one of the leading companies in supplying industrial furnace systems for the heat treatment of metals. Worldwide clients from the steel, aluminium and automotive industries rely on the technical solution competence and thousands of references backed by a history of over 100 years representing the entire know-how in the field of material properties and secondary metallurgy. Tenova LOI Thermprocess is a global partner represented in all major markets throughout the world. Being a driver in the transformation of the metals industry towards decarbonization...

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High Performance Hydrogen® Bell-type Annealing Plants-3

The Leading Bell-type Annealing Equipment Producer with many Years of Plant and Process Experience Tenova LOI Thermprocess, including atmosphere. More than 3,500 bases in more than 30 countries and these Matthias Ludwig and Nassheuer, has with pure hydrogen. Tenova LOI tonnes of wide, medium-width and use HPH® annealing technology been a technological market leader Thermprocess is therefore also a more than 70 years. Throughout the performance hydrogen annealing in Bell-type Annealing Furnaces for world, more than 8,500 LOI annealing bases have been installed. About 5,000 operate with an HNx...

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High Performance Hydrogen® Bell-type Annealing Plants-4

The Full Range of Heat Treatment Plants for Steel Strip Tenova LOI Thermprocess is a company of the Tenova Group and the world market leader in industrial plants for almost all applications in the metals industry. furnaces for metals. Tenova LOI As part of the Tenova Group, with the heating and heat treatment of Tenova LOI Thermprocess benefits Thermprocess builds plants for advanced materials and can offer a full range of industrial furnace units such as Tenova Strip Processing, from additional synergy effects for the iron, steel and aluminium industries. The Tenova Group consists of a network...

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High Performance Hydrogen® Bell-type Annealing Plants-5

CONTINUOUS GALVANIZING LINES (HORIZONTAL) Carbon steel Max. capacity Strip width Strip thickness Application range Hot and cold-rolled steel; CQ to EDDQ Process temperature Heating system Process atmosphere DECARBURIZING AND COATING LINES Grain-oriented electrical strip Max. capacity Strip width Strip thickness Application range Grain-oriented electrical strip Process temperature Heating system Gas-fired, electric, induction Process atmosphere FLATTENING AND COATING LINES Grain-oriented electrical strip Max. capacity Strip width Strip thickness Application range Grain-oriented electrical strip...

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High Performance Hydrogen® Bell-type Annealing Plants-6

THE MAIN APPLICATIONS OF HPH® TECHNOLOGY The decision in favour of a continuous or Bell-type Annealing Plant can only be taken on the basis of the specific details of a project. In many cases, an HPH® Bell-type Annealing Plant has the following advantages over continuous annealing technology: • Higher quality in the case of non-alloyed extra deep drawing grades • Higher flexibility with regard to product range and capacity utilization Lower capital cost Lower operating expenses Lower maintenance expenses Possibility of modular expansion in sev

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High Performance Hydrogen® Bell-type Annealing Plants-7

� HPH® Bell-type Annealing Plant with Jet cooling for annealing medium-width strip FROM HOT BAND TO EXTRA LIGHT GAUGE MATERIAL GRADES low-carbon to high-carbon steels • Light-gauge sheet, CQ to EDDQ is used for a variety of products, • High-alloy steel coils FROM WIDE TO NARROW STRIP • Narrow, medium-width and wide strip coils • Max. coil outside diameter 2,700 mm • Max. coil stack height 6,600 mm • Max. stack mass 220 t A special application of HPH® technology: extra deep drawing grades of the type needed for aerodynamically shaped car bodies (surface quality for external components) • Tinplate...

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High Performance Hydrogen® Bell-type Annealing Plants-8

THE SPECIAL FEATURES OF LOI HPH® BELL-TYPE ANNEALING PLANTS AT A GLANCE Tenova LOI’s comprehensive HPH® Annealing Plant expertise is the result of decades of technical optimization. More than 70 years of experience with Bell-type Annealing Plants are reflected not only in a wide variety of innovative details but also in comprehensive process engineering expertise that LOI customers can build on

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High Performance Hydrogen® Bell-type Annealing Plants-9

� Unsurpassed control concept � HPH® Bell-type Annealing Plant for cold rolled steel strip, equipped with 99 bases TRIED AND TESTED BASE DESIGN • Virtually unlimited service life • Very low dew point for the highest possible process quality and strip cleanliness VARIOUS COOLING ALTERNATIVES FOR SPECIFIC APPLICATIONS • Water spray cooling, Jet cooling, Bypass + Jet cooling • Precisely controlled cooling • The automation concept fulfills • Final cooling to skin pass automotive industry temperature, also with air drying to prevent corrosion UNSURPASSED CONTROL CONCEPT • Scalable control concept...

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High Performance Hydrogen® Bell-type Annealing Plants-10

The High Product Quality achievable with HPH® Technology Grade designations for cold-rolled flat steel products Ductile steels intended for cold forming Mechanical properties The HPH® plant generation ensures outstanding mechanical properties, International Designation • Complete recrystallization • An extremely homogeneous microstructure with very low scatter of mechanical properties • High elongation at rupture and low, homogeneous Re and Rm Mechanical properties guaranteed by Tenova LOI Thermprocess in accordance with EN 10130 (2007) Minimum requirements for cold-rolled flat annealed steel...

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High Performance Hydrogen® Bell-type Annealing Plants-11

Steel strip annealed in HPH® plants • Comparison data • Comparison data confirming the requirements with respect to: plants for exposed components – strip annealed in HPH® plants • The avoidance of carbon deposits • The avoidance of surface • Steel grades containing alloying high-carbon steels are sensitive to high dew points Strip quality meets customers’ most stringent decarburization, even with • The avoidance of surface oxidation, even with Cr and Si steels steel strip annealed in HPH® with considerable success is available from Tenova LOI elements with a high affinity for • Phosphating properties...

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