Heat Treatment Lines 2023

Heat Treatment Lines 2023
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Heat Treatment Lines 2023

Product catalog summary
Overview
Tenova LOI Thermprocess specializes in industrial furnace systems for metal heat treatment, focusing on decarbonization and sustainability with fossil-free annealing technologies and digital lifecycle management solutions.
Reheating Furnace Technology
Custom-engineered reheating furnaces are offered for various steel types, including Pusher-Type, Walking Beam, Roller Hearth, and Rotary Hearth Furnaces, tailored for specific applications like blooms, slabs, and forgings.
Advanced Heat Treatment for Plates & Forgings
Custom heating and cooling systems enhance material properties, ensuring uniform temperature distribution and reduced stress. Technologies like iQuench® and High Convection Technology (HCT) improve process reliability and efficiency.
Normalizing Furnaces
Indirectly heated Roller Hearth Normalizing Furnaces provide a protective atmosphere for carbon steel, using nitrogen to prevent scale formation and maintain surface quality.
Quenching and Tempering
Quenching facilities, including iQuench® technology, offer dynamic parameter adaptation for optimal mechanical properties and flatness in heavy plate Q&T lines.
Rotary Hearth Furnaces
Used for reheating forgings, these furnaces feature computerized fluid dynamic simulation for effective waste gas system design.
Heat Treatment Lines for Forgings
Automated continuous heat treatment lines enhance mechanical properties and ensure high product quality and reproducibility, with comprehensive visualization and documentation.
Digital Solutions
The Mathematical Quenching Model (MQM) automates the quenching process, reducing manual interventions and ensuring precise specification adherence.
Simulation and Optimization of Quenching Process
Focuses on dynamic parameter adaptation for homogeneous mechanical properties, using calculated structure fractions like martensite, bainite, and ferrite/pearlite.
Plate Flatness Model (PFM)
Determines recipes by evaluating plate flatness, counteracting distortion, and creating new recipes using a self-learning algorithm.
Mathematical Furnace Model (MFM)
Optimizes furnace section temperatures for faster, fuel-efficient heating using open-loop temperature control.
Mathematical Quenching Model (MQM)
Calculates cooling curves and nozzle settings based on product geometry and material composition to achieve desired mechanical properties.
Quench Recipe Computer (QRC)
A recipe database for automatic hardening, managing recipes and heat treatment history, supporting various databases.
AMS 2750 E/CQI-9 Mobile Auditing
Offers mobile solutions for continuous auditing of heat treatment plants, facilitating paperless audits and audit management.
Service and Spare Parts
Provides tailored maintenance programs, technological updates, and quick spare parts supply, covering process control systems and more.
Consultancy and Support
Offers consultancy services to maximize productivity, efficiency, safety, and sustainable development, available on-site or remotely.
Contact Information
Contact details for Tenova LOI Thermprocess offices in Germany, Poland, China, India, and the United States are provided for further inquiries and support.
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Catalog excerpts

Heat Treatment Lines 2023-1

Heat Treatment Lines For Hot Formed Materials

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Heat Treatment Lines 2023-2

TENOVA LOI THERMPROCESS Tenova LOI Thermprocess is one of the leading companies in supplying industrial furnace systems for the heat treatment of metals. Worldwide clients from the steel, aluminium and automotive industries rely on the technical solution competence and thousands of references backed by a history of over 100 years representing the entire know-how in the field of material properties and secondary metallurgy. Tenova LOI Thermprocess is a global partner represented in all major markets throughout the world. Being a driver in the transformation of the metals industry towards decarbonization...

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Heat Treatment Lines 2023-3

Tenova and LOI – Since 1957 Leaders in Reheating Furnace Technology CUSTOM-ENGINEERED REHEATING FURNACES FOR C STEEL, STAINLESS STEEL OR SILICON STEEL: the long histories of Italimpianti • Roller Hearth Furnaces for slabs, of reference plants in the following • Walking Hearth Furnaces, Tenova Italimpianti are the world • Pusher-Type Furnaces slabs, billets and forgings Chamber/Bogie Hearth Furnaces and LOI and confirmed by hundreds fields: leaders in industrial furnaces for the • Walking Beam Furnaces for well as for forgings. The companies’ Rotary Hearth Furnaces and for blooms or forgings reheating...

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Heat Treatment Lines 2023-4

ADVANCED HEAT TREATMENT FOR PLATES & FORGINGS New material grades and We implement projects in these • achieve homogenous increasingly stringent market trend towards leaner steel constructions. Tenova LOI Thermprocess is the world leader in industrial furnaces for the heat treatment of plates and forgings. industries throughout the world. temperature distribution mathematically optimized heating • reduce residual stress and • precisely improve material • ensure defined surface quality. and cooling systems that changes defined in TTT diagrams Many years of experience in the construction of reheating,...

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Heat Treatment Lines 2023-5

Quenching and Tempering of Heavy Plates GENERAL FEATURES Everything from a single source design, automation, mathematically Numerous references been the leading company in this field since the 1990s with more than 30 quench facilities and more than 50 furnace installations throughout the world. Plates can be produced with widths up to 4.9 m, thicknesses from 2 mm up to more than Comprehensive process know-how, models, scheduling & installation as well as modernization, maintenance & service. Our Q&T technology is precisely tailored to customers’ growing requirements for process security, quality...

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Heat Treatment Lines 2023-6

Roller Hearth Furnaces for Normalizing (NF) NORMALIZING FURNACES Tenova LOI furnaces may be heated into the furnace, or indirectly by Our normalising furnaces are Q&T lines in view of the rising demand for normalizing. influence the mechanical properties of carbon steel. For heavy plate normalizing, the process involves either by open burners firing directly radiant tubes. Our indirectly heated Roller Hearth Normalizing Furnaces (NF) provide a protective atmosphere to ensure the best possible surface quality. The use of nitrogen prevents scale formation on the steel heating to normalizing temperature...

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Heat Treatment Lines 2023-7

Stationary and Continuous Quenches  High-throughput continuous quench for heavy plates. The quenching facility is the key component of a LOI heavy plate Q&T line. Tenova LOI Thermprocess offers stationary (throughputs of up to 10 t/h) and Continuous Quench facilities (up to more than 100 t/h). A Stationary Quench can handle one plate at a time. This extremely short type of Quench can be combined for example with LOI oscillating Roller Hearth Furnaces. The key advantages of a Continous Quench are higher throughput, higher reproducibility and higher cooling uniformity. The mechanical properties...

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Heat Treatment Lines 2023-8

With its iQuench® technology, Tenova LOI Thermprocess offers a wide variety of quenching modes and a full range of heat transfer rates combined with a unique, powerful mathematical quenching model in an overall automation concept. A patented system of slit, full and flat stream nozzles as well as full cone nozzles is arranged in a complex configuration in successive cooling sections. They are precisely controlled in plate to guarantee the best possible during treatment and model-based pressure and distance from the over a wide range of thicknesses. iQuench® technology can reach dependence of...

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Heat Treatment Lines 2023-9

LOI PROPRIETARY SLIT NOZZLE SYSTEM The patented LOI system of slit nozzles, arranged in a complex configuration in succeeding cooling sections results in homogenous flow rates over the entire width. The combination of precisely designed equipment with an intelligent model makes iQuench® a unique and powerful masterpiece of engineering. The cooling system parameters  are dynamically adapted during treatment to guarantee not only excellent mechanical properties but also high flatness even of thin plates. Standard market slit nozzle LOI’s optimized slit nozz

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Heat Treatment Lines 2023-10

Roller Hearth Furnaces for Tempering (TF) HIGH CONVECTION TECHNOLOGY (HCT) TEMPERING FURNACES The tempering of carbon steel is the final step in the heat treatment process and influences the final material properties within a wide range. The precision of temperature control is the most important issue because there is only a small step between success and failure. Tenova LOI Thermprocess supplies Roller Hearth Tempering Furnaces (TF) with advanced heating technology for short heating time to tempering temperature and excellent The HCT consists of open-, fired burners and horizontal recirculation...

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Heat Treatment Lines 2023-11

Rotary Hearth Furnaces ROTARY HEARTH FURNACES Tenova LOI Thermprocess is the world’s leading supplier of Rotary Hearth Furnaces for a variety of process applications and product types (even up to 67 m in diameter). Computerized fluid dynamic simulation and lab tests are used for the effective design of waste gas systems inside the furnace for special applications including the reheating of forgings. � Tenova LOI Thermprocess Rotary Hearth Furnace with zone separation for gas carburizing of gear parts and Q&T steels

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All LOI Thermprocess - Tenova Metals Division catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.