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SuperFinish Brochure

SuperFinish Brochure

Product catalog summary

Introduction
The document introduces the SuperFinish technology by LMT Kieninger, which sets new standards in precision for mold and die manufacturing. The focus is on process reliability, surface quality, and extended tool life.

Specifications and Features
The SuperFinish indexable inserts are designed for finishing hardened steel up to 65 HRC and high-strength steel. Key features include:

High-precision geometry for finishing and semi-finishing.
Polished cutting edge with high-precision preparation for high process reliability, even in unmanned production.
Very high dimensional and indexing accuracy.
New, optimized milling tool holder product line with increased stability and wear-resistant front coating.

Advantages
Using the new WPR-SF technology offers several advantages:

Reduction of machining time by 25%.
No rework required after replacing indexable inserts.
Significantly reduced tool costs.

Application Example
An example is provided for finishing a mold half for a bumper using the SuperFinish EBGR 16.016AN150-C-I-SF tool and WPR 16 SF LCH33M insert. The cutting data includes:

Cutting speed (vc): 400 m/min
Feed per tooth (fz): 0.25 mm
Feed rate (vf): 4000 mm/min
Radial depth of cut (ae): 0.3 mm
Axial depth of cut (ap): 0.15 mm

The result is a tool life of over 70 hours.

Product Range
The document lists various SuperFinish ball nose copy cutters with carbide shanks, detailing dimensions and specifications for different models.

Conclusion
LMT Kieninger's SuperFinish technology offers significant improvements in precision and efficiency for mold and die manufacturing, with a focus on reducing machining time and costs while enhancing tool life and process reliability.

Catalog excerpts

SuperFinish Neuer Maßstab für Präzision SuperFinish A new dimension for precision

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SuperFinish - Neuer MaBstab fur Prazision SuperFinish - A new dimension for precision Die Anforderungen beim Schlichten im Gesenk- und Formenbau sind Prozesssicherheit, gute Oberflachenqualitat und langere Standzeiten. Die neue Geometrie SF (SuperFinish) setzt genau in diesen Punkten neue MaBstabe. Durch eine hochprazise Schnei-dengeometrie mit optimierter Schneidkantenpraparation sind Standzeitverbesserungen > 30 % realisierbar. The requirements with regard to finishing in mold and die manufacturing are process reliability, good surface quality and an extended tool life. The new SF (SuperFinish)...

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SuperFinish Kugel-Kopierfraser mit Hartmetallschaft SuperFinish Ball nose copy cutter with carbide shank Katalog-Nr. Cat.-No. 1) Anzugsmoment siehe LMT Katalog, Seite A.156 Torque see overview LMT catalogue, page A.156 Schnittwertempfehlungen siehe LMT Katalog, Seite A.214, A.215 Cutting data recommendations see LMT Catalogue, page A.214, A.215 Schneidplatten WPR SuperFinish Copy inserts WPR SuperFinish - HRC f- N = Anzahl der Schneidkanten N = Number of cutting edges Schneidstoffsorten Cutting materials Ident No. ■ = Hauptanwendung First choice □ = Nebenanwendung Alternative Zum Schlichten von...

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We are committed to you worldwide! Contact us and our experts: www.lmt-tools.com Printed in Germany, No. 0137 (0912 1 DM/GK) Wir sind weltweit für Sie da! Nehmen Sie Kontakt zu uns und unseren Experten auf: www.lmt-tools.com

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All LMT Tools catalogs and technical brochures

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

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