SpeedCore Hobs Brochure

Product catalog summary

Introduction to SpeedCore:
SpeedCore is a cutting-edge gear cutting technology developed by LMT Fette, designed to enhance efficiency and flexibility in gear production. It offers significant improvements over traditional PM-HSS materials, allowing for up to 50% higher cutting speeds without additional machinery investments.

Specifications and Material Composition:
SpeedCore is composed of iron, cobalt, and molybdenum, which increases its high-temperature hardness through special nanostructures known as intermetallic phases. This composition enhances the tool's performance and durability.

Nanosphere 2.0 Coating:
The Nanosphere 2.0 coating provides excellent wear protection, increasing tool life by 35-40%. This coating, combined with the material's temperature resistance, ensures long and reliable tool usage.

Performance and Efficiency:
SpeedCore significantly increases productivity by allowing higher cutting speeds and reducing processing time by 30%. It enhances output on existing machines and lowers costs per part.

Benefits:

Increased output on existing machines
Lower costs per part
Easy handling and implementation
Noncritical reconditioning

Case Study:
In the production of gears from 20MnCrS5, SpeedCore demonstrated a 50% increase in cutting speed and output, a 30% reduction in processing time, and a 26% reduction in cost per part.

Product Development:
SpeedCore hobs have been extended to larger sizes, now available up to module 16, following successful applications in the automotive sector. Field tests in the mining industry showed a significant reduction in processing time compared to TiN coated tools.

Conclusion:
SpeedCore represents a significant advancement in gear cutting technology, offering the performance of carbide tools with the process reliability of PM-HSS. It is a cost-effective solution that enhances productivity and efficiency in gear manufacturing. The global presence of LMT Group and their advancements in SpeedCore hobs set a new industry standard.

Catalog excerpts

SpeedCore in größeren Abmessungen – die Erfolgsgeschichte geht weiter SpeedCore in larger sizes – the success story continues Nachdem sich SpeedCore Wälzfräser sehr erfolgreich in der Automotive Branche bewiesen haben, wurde das Programm um größere Abmessungen erweitert. Als Entwicklungsergebnis stehen jetzt Wälzfräser bis Modul 16 zur Verfügung. As SpeedCore hobs have performed very successfully in the automotive sector, the range has been extended to larger sizes. By this development hobs up to module 16 are now available. Die praktische Bewährungsprobe wurde bereits mehrfach bestanden. Unter anderem bei der Herstellung eines Modul 9 Zahnrades für ein Planetengetriebe in Bergbaumaschinen. Der neue SpeedCore Fräser mit Nanosphere 2.0 Beschichtung trat an gegen ein TiN beschichtetes Werkzeug aus EMo5Co5. They have already passed field tests on several occasions. This includes the manufacture of a module 9 gear for a planetary gear set for the mining industry. The new SpeedCore hob with a Nanosphere 2.0 coating was competing against a TiN coated tool in EMo5Co5. Das beeindruckende Ergebnis: Eine um ca. 50 % reduzierte Bearbeitungszeit (26,2 min zu 50,9 min). The impressive result: Processing time was reduced by approx. 50 % (26.2 min vs. 50.9 min). Damit dringt SpeedCore in Leistungsbereiche vor, die bisher mehrteiligen Werkzeugen mit Hartmetallschneiden vorbehalten waren. Verglichen damit liefert die einteilige Bauweise zusätzlich überzeugende Argumente wie die gesteigerte Genauigkeit, geringere Kosten und eine höhere effektive Zähnezahl. This means that SpeedCore is now utilizing performance ranges which were previously limited to multi-part tools with carbide cutting edges. Compared to such tools the solid type design provides additional benefits such as increased accuracy, lower cost and a higher effective number of teeth. China LMT China Co. Ltd. No. 8 Phoenix Road, Jiangning Development Zone 211100 Nanjing Telefon +86 25 52128866 Telefax +86 25 52106376 [email protected] Deutschland / Germany LMT Tool Systems GmbH Heidenheimer Strasse 84 73447 Oberkochen Telefon +49 7364 9579-0 Telefax +49 7364 9579-8000 [email protected] Frankreich / France LMT Belin France S.A.S. Lieu dit „Les Cizes“ 01590 Lavancia Telefon +33 474 758989 Telefax +33 474 758990 [email protected] Großbritannien und Irland / United Kingdom and Ireland LMT UK Ltd. 5 Elm Court Copse Drive Meriden CV5 9RG Telefon +44 1676 523440 Telefax +44 1676 525379 [email protected] Indien / India LMT (India) Private Limited Old No. 14, New No. 29, Ilnd Main Road Gandhinagar, Adyar Chennai – 600 020 Telefon +91 44 24405136/137 +91 44 42337701/03 Telefax +91 42337704 [email protected] Italien / Italy LMT Italy S.r.l. Via Papa Giovanni XXIII, Nr. 45 20090 Rodano (MI) Telefon +39 02 2694971 Telefax +39 02 21872456 [email protected] Kanada / Canada LMT USA Inc. 1081 S. Northpoint Blvd. Waukegan, IL 60085 Telefon +1 847 6933270 Telefax +1 847 6933271 [email protected] Korea LMT Korea Co. Ltd. Room #1212 Anyang Trade Center 161 Simin-daero, Dongan-Gu Anyang-Si Gyeonggi-Do, 431-817 South Korea Telefon +82 31 3848600 Telefax +82 31 3842121 [email protected] Mexiko / Mexico LMT Boehlerit S.A. de C.V. Ave. Acueducto No. 15 Parque Industrial Bernardo Quintana 76246 El Marqués, Querétaro Telefon +52 442 2215706 Telefax +52 442 2215555 [email protected] Österreich / Austria Boehlerit GmbH & Co. KG Werk-VI-Strasse 100 8605 Kapfenberg Telefon +43 3862 300 - 0 Telefax +43 3862 300793 [email protected] Polen / Poland LMT Boehlerit Polska Sp. z.o.o. Nickel BioCentrum Zlotniki, ul. Krzemowa 1 62-002 Suchy Las Telefon +48 61 6593800 Telefax +48 61 6232014 [email protected] Rumänien / Romania LMT Tool Systems RO Str. Mihai Viteazu, Nr. 245A 557260 Selimbar, Jud. Sibiu Telefon +40 269 246092 Telefax +40 269 246092 [email protected] Russland / Russia LLC LMT Tools Serebryanicheskaya nab., 27 109028 Moscow Telefon +7 495 2807352 Telefax +7 495 2807352 [email protected] Singapur / Singapore LMT Asia PTE LTD. 1 Clementi Loop 04-01 Clementi West District Park Singapur 12 9808 Telefon +65 64 624214 Telefax +65 64 624215 [email protected] Spanien und Portugal / Spain and Portugal LMT Boehlerit S.L. C/. Narcis Monturiol 11-15 08339 Vilassar de Dalt Barcelona Telefon +34 93 7507907 Telefax +34 93 7507925 [email protected] Der neue Industriestandard The new industry standard Tschechische Republik und Slowakei / Czech Republic and Slovakia LMT Czech Republic s.r.o. Dusikova 3 63800 Brno-Lesná Telefon +420 548 218722 Telefax +420 548 218723 [email protected] Türkei / Turkey Böhler Sert Maden ve Takim Sanayi ve Ticaret A.Ş. Gebze Organize Sanayi Bölgesi 1600. Sk. No: 1602 41480 Gebze/Kocaeli Telefon +90 262 677 17 37 Telefax +90 262 677 17 46 [email protected] Ungarn / Hungary LMT-Boehlerit Kft Kis-Duna U. 6 2030 Erd Po Box # 2036 Erdliget Pf. 32 Telefon +36 23 521910 Telefax +36 23 521919 [email protected] USA LMT USA Inc. 1081 S. Northpoint Blvd. Waukegan, IL 60085 Telefon +1 847 6933270 Telefax +1 847 6933271 [email protected] Printed in Germany, No. 0232 (0914 1 DM/GK) Brasilien / Brazil LMT Tools Brasil Av. Cambacica 1200 Módulo 11 13097-160 – Campinas São Paulo Telefon +55 19 3796-9910 [email protected] Evolution zur zweiten Generation Evolution to second generation LMT Belin France S.A.S. Lieu dit „Les Cizes“ 01590 Lavancia Frankreich Telefon +33 474 758989 Telefax +33 474 758990 [email protected] www.lmt-belin.com LMT Kieninger GmbH Vogesenstrasse 23 77933 Lahr Deutschland Telefon +49 7821 943 - 0 Telefax +49 7821 943 213 [email protected] www.lmt-kieninger.com LMT Fette Werkzeugtechnik GmbH & Co. KG Grabauer Strasse 24 21493 Schwarzenbek Deutschland Telefon +49 4151 12 - 0 Telefax +49 4151 3797 [email protected] www.lmt-fette.com LMT Onsrud LP 1081 S. Northpoint Blvd. Waukegan, IL 60085 USA Telefon +1 847 3621560 Telefax +1 847 4731934 [email protected] www.lmt-onsrud.com Bilz Werkzeugfabrik GmbH & Co. KG Vogelsangstrasse 8 73760 Ostfildern Deutschland Telefon +49 711 348010 Telefax +49 711 3481256 [email protected] www.bilz.com Boehlerit GmbH & Co. KG Werk-VI-Strasse 100 8605 Kapfenberg Österreich Telefon +43 3862 300 - 0 Telefax +43 3862 300793 [email protected] www.boehlerit.com is ch b ferbar u a e t i jetz ul 16 l vailable d a

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