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MultiEdge T90 PRO4 & PRO8 Brochure

MultiEdge T90 PRO4 & PRO8 Brochure
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MultiEdge T90 PRO4 & PRO8 Brochure

Product catalog summary
Overview: The MultiEdge T90 PRO4 and PRO8 are advanced shoulder milling systems designed for demanding machining tasks, particularly in steel, cast iron, and stainless steel. These systems are engineered for both roughing and semi-finishing operations, offering high productivity and cost efficiency.
Specifications:
  • Diameter Range: 50 to 160 mm
  • Cutting Depth: Up to 11.5 mm for PRO4 and 10 mm for PRO8
  • Materials: Suitable for ISO-P (steel), ISO-K (cast iron), and ISO-M (stainless steel) materials
Key Features:
  • Process Safety: Tangential mounting of inserts ensures maximum stability and reliable processes even at high material removal rates.
  • Profitability: Positive rake angle of inserts leads to excellent cutting performance and reduced power consumption, extending tool life and reducing costs.
  • Cost Efficiency: High feed rates and material removal rates significantly reduce cycle times and overall process costs.
Product Variants:
  • PRO4: Features a robust insert geometry with 4 cutting edges, suitable for a wide range of applications.
  • PRO8: Offers a soft-cutting insert geometry with 8 cutting edges, designed for high efficiency and reduced cutting forces.
Cutting Data Recommendations:
  • Initial cutting values should be adjusted based on specific conditions.
  • Recommended feed per tooth and cutting speeds are provided for different materials and conditions.
Application Examples:
  • General machining with PRO4 and PRO8 shows significant improvements in tool life and machining efficiency, with examples demonstrating increased tool life and reduced cycle times.
Conclusion: The MultiEdge T90 PRO4 and PRO8 systems are designed to enhance productivity and reduce costs in machining operations, offering reliable performance across a range of materials and applications.
Cutting Materials and Coatings Overview: This document provides an overview of various cutting materials and coatings, specifically focusing on PVD-coated carbide substrates used in milling applications. The document outlines the specifications and applications of different grades of carbide materials, each designed for specific milling tasks.
Specifications and Applications:
  • LCP40M: A tough carbide substrate with an oxidation-resistant PVD coating, ideal for high-performance milling of steel.
  • LCM45M: Features a PVD multilayer coating suitable for both wet and dry milling of stainless steels and high-temperature resistant alloys. It offers improved wear behavior and reduces chunking at medium cutting speeds, making it suitable for light and medium machining.
  • LCKP10M: A wear-resistant, micro-grain substrate with a PVD coating that is extremely resistant to oxidation. It is particularly well-suited for high-performance cutting of gray cast iron at higher cutting speeds and reduced infeeds. It is also effective for milling cast materials and silicon-based aluminum alloys.
  • LCKP30M: This grade is highly wear-resistant with a PVD coating, providing high cutting edge stability. It is designed for machining alloyed and unalloyed tool steels, high-strength materials, and cast iron at medium cutting speeds and chip loads.
Contact Information: The document concludes with a note on the global availability of the company's services and provides contact information for further inquiries: www.lmt-tools.com.
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Catalog excerpts

MultiEdge T90 PRO4 & PRO8 Brochure-1

MultiEdge T90 PRO4 & PRO8 Eckfrässystem für anspruchsvolle Zerspanungsaufgaben Shoulder milling system for challenging machining tasks erung t i e w er de amm Progrolio upgra Po r t f

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MultiEdge T90 PRO4 & PRO8 Brochure-2

MultiEdge T90 PRO4 & PRO8 Your PROductivity is our PROfession Die tangentialen Wendeplattenfrässysteme MultiEdge T90 PRO4 und PRO8 sind für Schrupp- und Semi-Schlichtoperationen in Stahl und Guss entwickelt. The MultiEdge T90 PRO4 and PRO8 as modular milling systems with tangential inserts are designed for roughing and semifinishing operations in steel and cast iron. Das Programm umfasst Trägerkörper im Durchmesserbereich von 50 bis 160 mm und Wendeschneidplatten mit Schnitttiefen bis zu 11,5 mm für die Bearbeitung von Stahl (ISO-P Werkstoffe) und Guss (ISO-K Werkstoffe), sowie nun auch rostbeständigen...

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MultiEdge T90 PRO4 & PRO8 Brochure-3

Unterschiedliche Ausfuhrungen fur einen breiten Einsatzbereich Different types for a wide field of applications MultiEdge T90 PRO4Your PROductivity is our PROfession Prozesssicherheit durch tangentiale Einbaulage der Wendeschneidplatten Process safety by tangential mounting of the inserts Kosteneinsparung durch lange stabile Prozesse Cost savings through long and stable processesDirekt gepresste Wendeschneidplatte mit 4 effektiven Schneiden Press-to-size insert with 4 effective cutting edges Merkmale: ■ Stabile Wendeschneidplatten-Geometrie fur ein breites Anwendungsspektrum ■ 4-schneidige tangentiale...

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MultiEdge T90 PRO4 & PRO8 Brochure-4

MultiEdge T90 PRO4 Eckfraser - Aufsteckausfuhrung Shoulder milling cutter - arbor type 1) geeignet fur den Einsatz mit Spanteiler-Wendeplatten LNMU 130608SR-ST suitable fur use with chipbreaker inserts LNMU 130608SR-ST

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MultiEdge T90 PRO4 & PRO8 Brochure-5

MultiEdge T90 PRO4 Wendeschneidplatten Indexable inserts N = Anzahl der Schneidkanten N = Number of cutting edges Schneidstoffsorten Cutting materials Ident No. ◼ = Hauptanwendung First choice ◻ = Nebenanwendung Second choice Sortenbeschreibung/-bezeichnung und ISO-Code ab Seite 8 Description/Designation of grades and ISO-Code starting page 8 Montagehinweise für Wendeschneidplatte mit Spanteiler (-ST) Assembly notes for insert with chip breaker (-ST) Wendeschneidplatten und Trägerkörper sind mit Markierungen versehen. Hier ist auf identische Kennzeichnung zu achten (I zu I und II zu II). Wendeschneidplatten...

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MultiEdge T90 PRO4 & PRO8 Brochure-6

MultiEdge T90 PRO8Your PROductivity is our PROfession Prozesssicherheit durch tangentiale Einbaulage der Wendeschneidplatten Process safety by tangential mounting of the inserts Kosteneinsparung durch Taktzeitverkurzung Direkt gepresste Wendeschneidplatte mit 8 effektiven Cost savings through cycle time reduction Schneiden Press-to-size indexable insert with 8 effective cutting edges ■ Weichschneidende Wendeschneidplatten-Geometrie zur Reduzierung der Zerspankrafte ■ 8-schneidige tangentiale Wendeschneidplatte fur hohe Wirtschaftlichkeit ■ Soft-cutting indexable insert geometry to reduce cutting...

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MultiEdge T90 PRO4 & PRO8 Brochure-7

MultiEdge T90 PRO8 Eckfraser - Aufsteckausfuhrung Shoulder milling cutter - arbor type MultiEdge T90 PRO8 Wendeschneidplatten Indexable inserts N = Anzahl der Schneidkanten N = Number of cutting edges ■ = Hauptanwendung First choice □ = Nebenanwendung Second choice Sortenbeschreibung/-bezeichnung und ISO-Code ab Seite 8 Description/Designation of grades and ISO-Code starting page 8

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MultiEdge T90 PRO4 & PRO8 Brochure-8

MultiEdge T90 PRO4 & T90 PRO8 Schnittwertempfehlungen Cutting data recommendations Die angegebenen Schnittwerte sind Startwerte und mussen auf die vorhandenen Bedingungen abgestimmt werden. The cutting data indicated are starting values and must be adjusted to the prevailing conditions. Empfohlener Zahnvorschub bei ae = 0,66 x d1 Recommended feed per tooth with ae = 0.66 x d1 Zahnvorschub Feed per tooth fz (mm) 0 mm I = ISO-P-Werkstoffe ISO-P materials = ISO-M-Werkstoffe ISO-M materials I = ISO-K-Werkstoffe ISO-K materials

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MultiEdge T90 PRO4 & PRO8 Brochure-9

□ Trockenbearbeitung, Pressluftkuhlung ist vorteilhaft ( Nassbearbeitung, auf ausreichende Emulsionszufuhrung achten Dry machining, air-blast cooling is advantageous LAJ Wet machining requires sufficient emulsion and volume MultiEdge T90 PRO8Empfohlener Zahnvorschub bei ae = 0,66 x di Recommended feed per tooth with ae = 0.66 x d1 10 mm 8 mm 6 mm 4 mm 2 mm 0 mm Zahnvorschub Feed per tooth fz (mm) I = ISO-P-Werkstoffe ISO-P materials = ISO-M-Werkstoffe ISO-M materials I = ISO-K-Werkstoffe ISO-K materials

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MultiEdge T90 PRO4 & PRO8 Brochure-10

Anwendungsbeispiele Application examples Allgemeiner Maschinenbau General machining Werkzeug Tool: MultiEdge T90 PRO4 FMP90T X13.125 AN-IF (Ident No. 7167595) d1 = 125 mm, z = 16 Wendeschneidplatte Indexable insert: LNMU 130608 SR (Ident No. 7189147) Schneidstoff Cutting material: LCK20M Werkstoff Material: EN-JI-250 (GG25) Schnittwerte Cutting data: vf = 2450 mm/min vc = 240 m/min ae = 30–100 mm n = 610 min–1 ap = 2,5 mm fz = 0,25 mm Ergebnis Result: Prozesssichere Bearbeitung, Standzeiterhöhung um 45 % Prozess-safe, quiet machining, tool life increased by 45 % Allgemeiner Maschinenbau General...

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MultiEdge T90 PRO4 & PRO8 Brochure-11

Schneidstoffe und Beschichtungen Cutting materials and coatings LCP40M Zähes Hartmetallsubstrat beschichtet mit der oxidationsbeständigen PVD-Schicht. Besonders geeignet für das Leistungsfräsen von Stahl. A tough carbide substrate with an oxidation-resistant PVD coating. Very suitable for high-performance milling of steel. LCM45M PVD-Multilagenbeschichtete Hartmetallsorte für das Nass- und Trockenfräsen nicht rostender Stähle und hochtemperatur festen Legierungen. Verbessertes Verschleißverhalten und Verringerung von Ausbrüchen bei mittlerer Schnittgeschwindigkeit für die leichte und mittlere...

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MultiEdge T90 PRO4 & PRO8 Brochure-12

We are committed to you worldwide! Contact us and our experts: www.lmt-tools.com Wir sind weltweit für Sie da! Nehmen Sie Kontakt zu uns und unseren Experten auf: www.lmt-tools.com

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