___ Instruction Manual Electronic Metering Pumps Carefully read and understand all precautions before installing or servicing any metering pump. For file reference, please record the following data: Installation Date: Installation Location: When ordering replacement parts for your LMI Metering Pump or Accessory, please include complete Model Number and Serial Number of your unit. 201 Ivyland Road Ivyland, PA 18974 TEL: (215) 293-0401 FAX: (215) 293-0445 www.lmipumps.com

1.0 Introduction LMI is the world’s most versatile manufacturer of economical and efficient metering pumps. This manual addresses the installation, maintenance and troubleshooting procedures for manually and externally controlled pumps. LMI has a worldwide network of stocking representatives and authorized repair centers to give you prompt and efficient service. Please review this manual carefully. Pay particular attention to warnings and precautions. Always follow good safety procedures, including the use of proper clothing, eye and face protection. This manual is for Series AA, B, C, E, J5,...

Example: Your pump consists of two main components: 1. The Drive Assembly; and 2. The Liquid Handling Assembly. Liquid Handling Assembly

2.0 Unpacking Check List Your carton will contain many or all of the following items. Please notify the carrier immediately if there are any signs of damage to the pump or its parts. Please refer to the enclosed Instruction Supplement for an illustration and electrical diagram of your complete pump. Metering Pump Foot Valve Ceramic Foot Valve Weight Tubing Depending on the model, your carton may contain 0, 1, 2 or 3 rolls of tubing. Your carton may contain a roll of vinyl tubing: DO NOT USE ON PRESSURIZED LINES. The vinyl tubing is for connection to the SUCTION SIDE OF THE PUMP HEAD OR THE 3...

Instruction Supplement Injection Check Valve Instruction Supplement Optional Milliamp Input Cable Optional 4-Function Valve (pictured) or Optional 3-Function Valve

3.0 Pre-Installation Instructions The following precautions should be taken when working with LMI metering pumps. Please read this section carefully prior to installation. Protective Clothing ALWAYS wear protective clothing, face shield, safety glasses and gloves when working on or near your metering pump. Additional precautions should be taken depending on the solution being pumped. Refer to MSDS precautions from your solution supplier. Water Pre-Prime All LMI pumps are pre-primed with water when shipped from the factory. If your solution is not compatible with water, disassemble the Pump Head...

Fittings And Machine Threads All fittings should be hand-tightened. An additional 1/8 - 1/4 turn after the fitting contacts the seal ring may be necessary to provide a leak-proof seal. Excessive overtightening or use of a pipe wrench can cause damage to the fittings, seals, or pump head. All LMI pumps have straight screw machine threads on the head and fittings and are sealed by the seal rings or O-rings. DO NOT use Teflon® tape or pipe dope to seal threads. Teflon® Tape may only be used on the 1/2" NPT thread side of the Injection Check Valve as well as stainless steel liquid end connections....

Electrical Connections To reduce the risk of electrical shock, install only on a circuit protected by a ground-fault circuit-interrupter (GFCI). The metering pump must be plugged into a grounded outlet with ratings conforming to the data on the pump control panel. The pump must be connected to a good ground. DO NOT USE ADAPTERS! All wiring must conform to local electrical codes. WARNING: Do not hook a US style pump plug into a non-US (UK, Aust, NZ or Swiss) wired power system. The US style 240VAC power system has two 110VAC hot legs and one neutral. The European style system has one 240VAC hot...

Flooded Suction The pump is mounted at the base of the storage tank. This installation is the most trouble-free , and is recommended for very low outputs, solutions that gasify, and high-viscosity solutions. Since the suction tubing is filled with solution, priming is accomplished quickly and the chance of losing prime is reduced. When pumping downhill or into low or no pressure system, a back pressure/anti-syphon device should be installed to prevent overpumping or syphoning. Although popular for all solutions, LMI recommends flooded suction installations for all high-viscosity fluid applications....

Suction Lift - Wall Bracket Mount The pump may be mounted using an LMI Wall Mount Bracket Assembly (part no. 34643) directly above the solution tank. A pump mounted in this manner allows for easy changing of solution tanks or drums. Tee Injection Check Valve LMI Pump Rear Mount LMI Pump Front Mount Solution Tank 2.0 in. (50 mm) Space for Sediment Accumulation 12 Pressure Line

Suction Lift - Tank Mount The pump may be mounted on a molded tank provided there is a recess to keep the pump stationary. LMI 10-gallon tank (part no. 27421), 35-gallon tank (part no. 27400), and 50-gallon tank (part no. 26350) have molded recesses for pump mounting. Pressure Line Tee Injection Check Valve LMI Pump LMI 50 Gallon Solution Tank LMI 10 Gallon Solution Tank Ceramic Weight Foot Valve Foot Valve 2.0 in. (50 mm) Space for Sediment Accumulation 2.0 in. (50 mm) Space for Sediment Accumulation

Suction Lift - Shelf Mount The pump may be mounted on a shelf (customer supplied) maintaining a suction lift of less than 5 ft (1.5 m). An LMI mounting kit (part number 10461) is available for securing the pump to a shelf. Flow Injection Check Valve Anti-Syphon Pressure Relief Valve (Optional Accessory) Solution Drum 2.0 in. (50 mm) Space for Sediment Accumulation

Tubing Connections 1.   Insert tubing through Coupling Nut—Tubing should enter the smaller end of the Coupling Nut first, orienting the larger opening of the Coupling Nut toward the tubing end. 2a.  1/4” OD tubing: Position the Female Ferrule so that 1/4” to 3/8” (5-10 mm) of For tubing protrudes from the Female Ferrule. Orient the raised collar of the Ferrule toward the Coupling Nut (reference FIGURE 1). 2b.  or 3/8” or 1/2” OD tubing: Position a Female Ferrule about one inch (25 mm) F from end of tubing. Orient the raised collar of the Female Ferrule toward the Coupling Nut. Then, insert the...