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Littelfuse Arc-Flash Relay Brochure

Littelfuse Arc-Flash Relay Brochure
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Littelfuse Arc-Flash Relay Brochure

Product catalog summary
Overview
The document provides an in-depth analysis of Littelfuse Arc-Flash Relays, focusing on the PGR-8800 model. These relays enhance safety and reliability by offering immediate arc-flash detection, with over 18,000 units installed globally.
Case Study
A case study by Tim Deschamp from Evans Enterprises illustrates the effectiveness of the PGR-8800 Arc-Flash Relay. By installing this relay, a customer reduced their arc-flash PPE category from 4 to 2, significantly lowering potential incident costs from $800,000-$1 million to $6,000.
Technical Specifications
The relays utilize a 125-µs light-sampling scheme and an ultra-fast IGBT output to detect arc flashes, sending a trip signal to a circuit breaker within milliseconds. They are easily retrofitted into existing systems and configured via a built-in USB interface.
Benefits
  • Enhances the sustainability and lifespan of electrical equipment.
  • Reduces PPE Category requirements.
  • Protects against equipment damage and potential injury.
Installation and Maintenance
The relays are designed for straightforward plug-and-play installation, requiring no changes to existing layouts. They offer flexible sensor configurations and do not need additional software.
Advanced Features
  • Redundant internal trip paths for increased reliability.
  • Health monitoring and LED status indicators.
  • High-speed trip initiation (<1 ms) to minimize incident energy.
  • Data logging for quick post-trip assessment.
Applications
The relays are suitable for various applications, including switchgear protection, main-tie-main protection, and generator protection, especially in high-voltage systems prone to arc-flash incidents.
Sensor Technology
The document details the use of point and fiber-optic sensors for light detection, essential for effective arc-flash protection. These sensors are durable and can be installed up to 50 meters from the relay.
Conclusion
Arc-flash relays like the PGR-8800 and AF0500 are crucial for arc-flash protection schemes, offering rapid detection and response to minimize damage, save costs, and enhance safety.
Introduction
The document discusses arc flash hazards in electrical systems, highlighting risks and mitigation strategies. It covers equipment and scenarios prone to arc flash incidents and provides detailed specifications for Littelfuse arc-flash relays.
Arc Flash Hazards
Arc flash incidents can occur in systems with high impedance, ungrounded systems, high-current systems, air-cooled transformers, generators, rack-out breakers, devices with high inrush currents, and both low and medium/high-voltage equipment. Mobile electrical equipment and older facilities are also at risk.
Arc-Flash Relay Specifications
The document provides detailed specifications for Littelfuse arc-flash relays, including the PGR-8800, AF0500, and AF0100 models. Key features include sensor inputs, input voltage ranges, dimensions, optical trip settings, trip coil outputs, relay outputs, communication options, system expansion capabilities, and mounting options. Each model has specific approvals and warranty periods.
Sensor Specifications
The document details the specifications for point and fiber-optic light sensors, including detection radius, trip status, health status, and cable lengths.
Technical Resources
Littelfuse provides various technical resources, including white papers, technical FAQs, videos, datasheets, user manuals, and an arc flash calculator. These resources assist in the design, specification, purchase decision, installation, and maintenance of arc-flash relays.
Support and Contact Information
Littelfuse offers technical support and customer service through various contact methods. The document lists contact details for Littelfuse's global offices and emphasizes the importance of checking product certifications and specifications on their website.
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Catalog excerpts

Littelfuse Arc-Flash Relay Brochure-1

Expertise Applied | Answers Delivered IMPROVE SAFETY AND RELIABILITY WITH INSTANT ARC-FLASH DETECTION

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Littelfuse Arc-Flash Relay Brochure-2

Case Study Had this relay not been there, they were looking at $800,000 to $1 million of cost... —Tim Deschamp, Evans Enterprises, USA Littelfuse Arc-Flash Relay Saves Plant from Catastrophic Damage Tim Deschamp from Evans Enterprises was working with a customer to help them resolve a critical issue with an electrical hazard in their furnace control room. An earlier arc-flash analysis had determined that one 480-volt cabinet, which was fed from a 3500 kVA transformer, exceeded an arc-flash PPE Category 4 (PPE 4). To be able to work on the cabinet or lower required PPE, Deschamp needed to lower...

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Littelfuse Arc-Flash Relay Brochure-3

Fast Arc-Flash Detection in Less Than 1 ms Minimize Damage. Circuit breakers (CBs) or overcurrent protection devices (OCPDs) alone do not provide optimal protection for your personnel and equipment. The Littelfuse Arc-Flash Relays rapidly detect an arc flash and send a trip signal to interrupt power. rCT2i rCT3i PGA-LS10 Point Sensor Inputs PGA-LS20/PGA-LS30 Fiber-Optic Sensor Inputs *Backup battery not included Simple Plug & Play Installation and Maintenance The Littelfuse Arc-Flash Relays and sensors are easily retrofitted into existing switchgear or pre-installed in new equipment with little...

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Littelfuse Arc-Flash Relay Brochure-4

Control Power 100-240 VAC/VDC In the Zone The AF0500 Arc-Flash Relay provides tie breaker and zone tripping capabilities -one relay trips two separate zones. With unrestricted scalability, multiple AF0500 relays can be connected to cover multiple zones.

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Littelfuse Arc-Flash Relay Brochure-5

Technology AF0100 Arc-Flash Relay Unit Health Digital Inputs/Outputs 2 Arc-Flash Sensor Inputs Control Power 100-240 VAC/VDC Mighty Small Smaller incident energy. Smaller footprint. Smaller cost. The AF0100 delivers leading arc-flash technology at a size and price to make improved electrical safety accessible for everyone.

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Littelfuse Arc-Flash Relay Brochure-6

Switchgear Protection The PGR-8800 monitors each cabinet with a PGA-LS10 point sensor, providing arc-flash protection and fault location indication. The entire length of the back bus bar is monitored by a PGA-LS20 or PGA-LS30 fiberoptic sensor. The PGR-8800 uses current transformers to monitor the current, and trips the local “feeder” circuit breaker only when high amounts of light and current are present. The PGR-8800 is also configured to only trip the upstream “main” breaker if the local circuit breaker fails to open. Fiber-Optic Sensor Transmitter Receiver Control Power & Battery Back-up...

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Littelfuse Arc-Flash Relay Brochure-7

To Electrical Bus/Other Generators Fiber-Optic Sensor Generator Protection Generators are often the last line of defense in powering and protecting critical applications. The generator breaker is the last line of defense protecting the generator itself: there is no protection at all between the line side of the breaker and the generator. The AF0100 includes two Form-C Trip outputs that quickly respond to an arc flash, turning off the generator using the AVR or other control circuits and disconnecting from the utility or parallel generators by tripping the generator breaker. The AF0100 can be...

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Littelfuse Arc-Flash Relay Brochure-8

Reliable Operation with Built-In Redundancies When you are entrusting a safety device to protect equipment from catastrophic damage, it is important to know that it will operate as expected. Littelfuse Arc-Flash Relays do this by having built-in redundancies and health monitors, making maintenance and installation tasks faster, more efficient and helping to minimize downtime. Redundant Internal Trip Path Two internal trip paths for added reliability—if the microprocessor trip path fails, the backup analog trip path will seamlessly take over, sending an alarm notification to operators ■■Backup...

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Littelfuse Arc-Flash Relay Brochure-9

Sensor Design Point Light Sensor ARC-FLASH RELAY Line-of-sight light sensor detects an arc as small as 3 kA in a 2-meter half-sphere radius. g Visual LED indication for “Ready” or “Tripped” state to assist with fault location g Robust sensor design can withstand a detected arc-flash event g Sensor can be installed up to 50 m (164 ft) away from relay; electrical cable can be cut and easily re-terminated in the field Fiber-Optic Light Sensor The 360° light sensor detects light throughout the entire length of the fiber. Ideal to protect bus bars, multiple compartment installations like motor control...

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Littelfuse Arc-Flash Relay Brochure-10

FAQ Do arc-flash relays lower the Personal Protective Equipment (PPE) required? In order to lower the amount of PPE required, the incident energy must be reduced. There are two ways to lower the incident energy of an arc-flash event, reducing the fault current or the clearing time and reducing the available energy. Reducing the available energy can be achieved by using current-limiting fuses and, for single-phase faults, resistance grounding. Reducing the clearing time typically is not possible when using overcurrent protection due to system coordination requirements. Current-based protection...

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Littelfuse Arc-Flash Relay Brochure-11

AF0500 Arc-Flash Relay Relay Part Nos. Sensor Inputs Sensor Part Nos. Technical Specifications IEEE Device No. Input Voltage Dimensions Optical Trip Settings Trip Coil Outputs PGR-8800 Arc-Flash Relay Relay Part Nos. Sensor Inputs Sensor Part Nos. IEEE Device No. Input Voltage Dimensions Optical Trip Settings Trip Coil Output Relay Outputs Communications System Expansion Sensors Battery Approvals Warranty Mounting PGR-8800-00 PGR-8800-00-CC (conformal coating) 6 light sensor inputs for PGA-LS10, PGA-LS20 and PGA-LS30 sensors PGA-LS10 (Point) PGA-LS20 (Fiber-Optic) PGA-LS30 (Fiber-Optic) Overcurrent...

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Littelfuse Arc-Flash Relay Brochure-12

Local Resources for a GLOBAL Market Kaunas Amsterdam Saskatoon Bellingham Rapid City Chicago Champaign Piedras Negras Muzquiz Lauf Ozegna Lake Mills Troy Boston Deventer Bremen Essen Legnago Beijing Wuxi Suzhou Dongguan Shenzhen Eagle Pass Matamoros Seoul Shanghai Kunshan Taipei Chu-pei Hong Kong Tsukuba Tokyo Lipa City WWW.LITTELFUSE.COM /ARCFLASH Step-by-Step Instructions Visit Our Online Library at Littelfuse.com/ArcFlash Visit Our Online Library at Littelfuse.com/ArcFlash For Every Stage of Your Decision Process 1. Research TECHNICAL DOCUMENTS g White Paper: Key Considerations for Selecting...

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