TR Engines

TR Engines
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TR Engines

Product catalog summary
Statement of Indemnity: The document provides technical information believed to be accurate at the time of publication. The company reserves the right to amend details without notice and disclaims liability for inaccuracies. Only approved parts should be used to maintain warranty validity.
Contents Overview: The handbook includes sections on engine features, safety information, technical data, starting and stopping procedures, engine fluids, routine maintenance, troubleshooting, maintenance records, and warranty details.
Engine Features: The T series engines are air-cooled diesel engines with models TR1, TR2, TR3, and TR4, each with varying cylinder counts and features like lifting eyes, oil filters, and decompressors.
Introduction: This section explains the operation and maintenance of Lister Petter T series engines. It emphasizes the importance of identifying the engine model using the serial number for proper maintenance.
Safety Information: This critical section outlines safety symbols, general safety precautions, personal safety measures, and specific precautions related to chemicals, filters, oil seals, batteries, and electrical systems. It stresses the importance of wearing protective gear, avoiding unauthorized modifications, and handling hazardous materials with care.
Technical Data and Information: Provides detailed specifications and operational data necessary for the proper use and maintenance of the engines.
Starting and Stopping Procedures: Instructions for safely starting and stopping the engine, including pre-start checks and shutdown procedures.
Engine Fluids: Information on the types of fluids required, their specifications, and handling precautions.
Routine Maintenance: Guidelines for regular maintenance tasks to ensure engine longevity and performance, including oil changes and filter replacements.
Troubleshooting: A section dedicated to diagnosing and resolving common engine issues.
Maintenance Record: A log for recording maintenance activities to track engine service history.
Warranty: Details on warranty coverage, conditions, and the importance of using approved parts to maintain warranty validity.
Charge Winding Precautions: Ensure correct voltage and polarity before connecting a battery. Connect cables to the correct terminals and avoid flashing connections. Avoid experimenting with system adjustments or repairs. Disconnect the battery before electric welding.
Waste Disposal Precautions: Dispose of toxic wastes like oil, fuel, and solvents according to local regulations to prevent contamination.
Precautions Before Starting: Ensure the engine is unobstructed and oil levels are correct. Check fuel supply and battery condition. Disengage driven equipment if possible.
Lifting Precautions: Use appropriate lifting equipment and ensure the lifting eye is secure. Do not use engine lifting eyes for lifting the complete plant.
Precautions Before Maintenance: Understand service procedures and ensure the work area is safe. Ensure personnel are adequately trained.
Technical Data: Engine performance is affected by ambient temperature; derating is required above 25°C (77°F). Maximum ambient temperature is 52°C (125°F). Engine is air-cooled with an integral flywheel fan.
Starting and Stopping: Read safety precautions and understand engine controls before starting. Avoid using ether-based cold start aids in aerosol cans. Engines have an automatic excess fuel device for starting.
Cold Starting Aid: Used when ambient temperature is below -10°C (14°F). Do not use more than three times in succession.
Hand Starting: Use the correct starting handle and ensure it is in good condition. Follow specific steps for non-limited and limited kick-back handles.
Electric Starting: If an oil pressure switch bypass button is fitted, it must be used during cranking. Allow time for moving parts to stop if the engine fails to start within 30 seconds.
Engine Starting Procedures:
  • Manual Starting: Insert the correct handle into the starting housing, rotate until engaged, and crank the engine briskly. If a cold-starting aid was not used, turn the engine slowly for up to 20 turns to prime the combustion chamber.
  • Electric Starting: If an oil pressure switch bypass button is fitted, it must be depressed during cranking. If the engine fails to start within 30 seconds, release the key and attempt to restart after allowing time for moving parts to stop.
Stopping the Engine: For engines without a fuel-control solenoid, turn the engine control to the STOP position and hold until the engine stops. For engines with a solenoid, turn the key to the OFF position.
Engine Fluids:
  • Oil Specification: Use heavy-duty lubricating oils meeting specific API and MIL standards. Higher specification oils are suitable for high-load factors and high ambient temperatures.
  • Oil Viscosity: Recommended oil viscosity ranges are provided for various ambient temperatures. Oil changes should follow Lister Petter Power Systems recommendations.
  • Fuel Specification: Use diesel fuel oil conforming to specific standards. Ensure fuel is free from water and contaminants.
Routine Maintenance: Maintenance should be performed by trained personnel. Initial attention includes changing lubricating oil after 100 hours and checking valve clearances. Maintenance Schedule: Daily checks include oil and fuel levels, and checking for leaks. Oil and filter changes are required every 250 hours, with more frequent checks in dusty conditions.
Changing Oil and Filters: Use a strap wrench to remove the old filter, clean the housing face, and apply clean oil to the new filter's sealing joint before installation. Run the engine to check for leaks. Drain the oil sump by removing the drain plug, clean the threads, and replace the plug without overtightening. Fill the oil sump with the correct specification and viscosity oil, ensuring not to overfill.
Fuel System Maintenance:
  • Changing the Fuel Filter: Remove the retaining bolt, discard the old element and joints, fit new ones, and prime the fuel system. Check for leaks after running the engine.
  • Cartridge Agglomerator: Replace every 500 hours or sooner if fuel is dirty. Drain water, remove with a strap wrench, fit a new cartridge, and prime the system.
  • Priming the Fuel System: Fill the tank, vent the fuel filter and pumps until air-free fuel flows.
Air Cleaner Maintenance:
  • Medium Duty Air Cleaner: Access the paper element, replace if dirty, and secure the cover.
  • Cyclonic Air Cleaner: Clean or replace the outer element, ensure the inner element is replaced after three cleanings.
Valve and Decompressor Adjustment:
  • Valve Clearance: Set with the engine cold, adjust to specified clearances, and ensure decompressor lever is vertical.
  • Decompressor Adjustment: Adjust screw to touch the exhaust valve rocker, then tighten.
Battery Maintenance: Check electrolyte levels, top up with distilled water if necessary, and ensure terminal connections are tight.
Long Term Engine Storage: Replace fuel with inhibition fluid, drain and refill oil, run engine to circulate fluids, and seal openings.
Troubleshooting: Includes common issues like starting difficulties, overheating, and power loss, with solutions such as checking fuel levels, filters, and electrical connections.
Maintenance Record: Routine and non-routine maintenance should be recorded, detailing hours run and work done.
Warranty: Two-year/2000-hour warranty covers non-serviceable components, subject to routine maintenance and record-keeping.
Warranty Conditions: Maintenance records must be completed. Use oils and fluids as specified in the manual. Only genuine Lister Petter Power Systems parts should be used. Dealer's stamp and receipts are required for parts purchased. Engine hours must be recorded in the maintenance record. Installation must follow Lister Petter guidelines. Long-term light load and cold engine running void the warranty.
Limitations of Warranty: The seller is not liable for business costs or losses from warrantable failures. Failures due to misapplication, abuse, neglect, or use of non-approved parts are not covered.
Purchase and Registration Details: Fill in purchase and registration details for warranty claims.
Repairs Under Warranty: Contact Lister Petter Power Systems for authorization before starting any warranty work.
Contact Information: Head Office: Lister Petter Power Systems Limited, Unit 14 Estuary Court, Broadmeadow Industrial Estate, Teignmouth, TQ14 9FA, T: +44 (0) 1285 702211. Production Facility: Units 13-15 Quadrant Distribution Centre, Hardwicke, Gloucester, GL2 2RN. Email: [email protected]. Website: www.listerpetter.com.
California Proposition 65 Warning: Diesel engine exhaust is known to cause cancer, birth defects, and other reproductive harm.
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Catalog excerpts

TR Engines-1

ORIGINAL INSTRUCTIONS

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TR Engines-2

Associated Publications Master Parts Manual Workshop Manual Technical Information Arrangement Drawings Statement of Indemnity The information, specifications, illustrations, instructions and statements contained within this publication are given with our best intentions and are believed to be correct at the time of going to press. Our policy is one of continued development and we reserve the right to amend any technical information with or without prior notice. Whilst every effort is made to ensure the accuracy of the particulars contained within this publication, neither the Manufacturer, the...

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TR Engines-5

T SERIES ENGINES operators' handbook T SERIES ENGINES OPERATORS' HANDBOOK Engine Features ENGINE FEATURES Fuel tank Flywheel Lifting eye Fuel filter Decompressor lever Starting handle housing TR3 Features of the T series air cooled diesel engines. Features of the T series air cooled diesel engines.

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TR Engines-7

T SERIES ENGINES OPERATORS' HANDBOOK This handbook explains the operation and routine maintenance of Lister Petter Power Systems T series (TR) air cooled diesel engines. If your engine is part of a Lister Petter Power Systems generating set, there is a separate operators' handbook for the genset, to explain such features as the control module. ENGINE IDENTIFICATION To identify which model of Lister Petter Power Systems T-Series diesel engine you are using refer to the engine serial number, which is stamped on a plate attached to the engine. It identifies the type and build of the engine (see...

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TR Engines-8

OPERATORS' HANDBOOK T SERIES ENGINES operators' handbook 1. Safety Information SAFETY INFORMATION Read the information in this section carefully and follow all the advice given. Pay especial attention to the cautions and warnings demonstrated below, which are used throughout this handbook. This caution draws attention to special information or procedures which must be correctly observed, to avoid damage to, or destruction of, equipment. This warning draws attention to special information or procedures which must be strictly observed. Failure to do so may result in personal injury. THIS This WARNING...

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TR Engines-9

T SERIES ENGINES OPERATORS' HANDBOOK Carefully read and follow all safety information and instructions in this manual. Observe the safety and informative symbols on your engine and equipment. Emergency Precautions • Be prepared with suitable equipment and knowledge in case a fire starts. • Identify a location from which calls to the emergency services can be made if necessary. • Ensure a third party knows where you are working and when you leave the working area. General Precautions • Ensure the engine is securely mounted. • Ensure that there is a generous supply of cooling and combustion air...

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TR Engines-10

T SERIES ENGINES OPERATORS' HANDBOOK Manufacturers' safety data sheets will provide specific details of the physical and health hazards, safety and emergency procedures and any necessary personal protection equipment required while working with hazardous materials. • Handle fluids with care at all times. • Rectify any fuel or oil leak as soon as is practicable and clean up any spillages when they occur. • Remove any build-up of grease, oil or debris. • If any fluid comes into contact with the skin, clean off immediately (in the case of lubricating oil, clean off as soon as is practicable). Fuel...

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TR Engines-11

T SERIES ENGINES OPERATORS' HANDBOOK • Funnels are very difficult to keep clean in dusty conditions. Wash them before and after use and wrap them up when not required, or fill the tank direct from a small-mouthed screw-capped can. • The fuel injection equipment is manufactured to very accurate limits and the smallest particle of dirt will destroy its efficiency. A CAUTION Keep the fuel free from water and contaminants. 1.5 PRECAUTIONS WITH FILTERS And elements • Used filters and elements contain some of the filtered liquid and should be handled and disposed of with care. • After handling new...

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TR Engines-12

T SERIES ENGINES OPERATORS' HANDBOOK A WARNING Take especial care with batteries, which contain highly corrosive sulphuric acid which is poisonous, will burn skin and clothing, and will cause permanent damage including blindness if splashed into the eyes. If acid accidentally comes into contact with skin, eyes or clothes, flush it away with copious amounts of fresh water and seek medical aid. 1.8 PRECAUTIONS WITH ELECTRICAL SYSTEMS • Ensure that the battery is of sufficient capacity to start the engine down to its minimum operating temperature, taking into account any drag that may be imposed...

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TR Engines-13

T SERIES ENGINES OPERATORS' HANDBOOK • Ensure that the engine is free to turn without obstruction. • Check that the lubricating oil level is correct. The oil sump must be filled to the 'full' mark on the dipstick; do not overfill. • Check that the fuel supply is adequate and the system is primed. • Ensure that the battery is connected, fully charged and serviceable. • Where possible, disengage the driven equipment while starting. 1.11 LIFTING PRECAUTIONS A lifting eye is fitted to the top of your T Series engine. The following points must be considered before attempting to lift the engine. •...

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TR Engines-14

T SERIES ENGINES OPERATORS' HANDBOOK Table 2 gives technical data for all the engines in the Lister Petter Power Systems T Series. 2.1 combustion air Engine performance is affected by ambient temperature, which means the temperature ofthe air entering the engine. The temperature of the combustion air is measured at the air manifold inlet, or the air cleaner. The temperature of the cooling air is measured at the flywheel fan inlet. The higher of these two temperatures is taken as being ambient temperature as far as engine ratings are concerned. Every effort should be taken to ensure that the air...

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TR Engines-15

T SERIES ENGINES operators' handbook T SERIES ENGINES OPERATORS' HANDBOOK T SERIES ENGINES OPERATORS' HANDBOOK Starting and Stopping 3. STARTING AND STOPPING 3. STARTING AND STOPPING 3.1 Preliminary 3.1 PRELIMINARY 3.1 PRELIMINARY Instructions INSTRUCTIONS INSTRUCTIONS The following operating instructions The following operating instructions The following operating instructions are of a general nature and should be are of a general nature and should be are of a general nature and should be read in conjunction with, or substituted read in conjunction with, or substituted read in conjunction with,...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.