ALPHA SERIES LPW/LPWS/LPWX ENGINE OPERATORS' HANDBOOK ORIGINAL INSTRUCTIONS

Master Parts Manual LPWX4 Master Parts Supplement Workshop Manual Technical Handbook Statement of Indemnity The information, specifications, illustrations, instructions and statements contained within this publication are given with our best intentions and are believed to be correct at the time of going to press. Our policy is one of continued development and we reserve the right to amend any technical information with or without prior notice. Whilst every effort is made to ensure the accuracy of the particulars contained within this publication, neither the Manufacturer, the Distributor nor...

LPW // LPWS // LPWX ENGINE operators' handbook LPW LPWS LPWX ENGINE OPERATORS' HANDBOOK Glow Plugs Inlet Manifold Exhaust Manifold Radiator Fan (may have 6 blades) Fuel Filter Flywheel Housing Oil Filter Sump Drain Plug Exhaust Manifold Inlet Manifold Alternator 2.1 Features of the LPW series diesel engines Starter Motor Radiator Fan Fuel Filter Oil Filter Adaptor Oil Filter

LPW / LPWS / LPWX ENGINE OPERATORS' HANDBOOK This handbook explains the operation and routine maintenance of Lister Petter Power Systems water cooled diesel engines in the Alpha (LPW, LPWX) and New Alpha (LPWS) series. Please note that If your engine is part of a generating set, there is a separate operators' handbook for the genset, to explain such features as the control module. engine identification To identify which model of Lister Petter Power Systems LPWX/LPW(S) diesel engine you are using refer to the engine serial number, which is stamped on a plate attached to the engine. It identifies...

LPW / LPWS / LPWX ENGINE OPERATORS' HANDBOOK that order. This applies in particular to maintenance and repair procedures (sections 5 and 6). In cases of difficulty, or to obtain spare parts, please consult your local Lister Petter Power Systems distributor or dealer. RUNNING-IN To assist running-in all engines are despatched with an initial fill lubricating oil which must be changed after 100 hours. Your engine does not require gradual light-load running-in. Extended light-load running should be avoided, as this could damage the cylinder bore and allow lubricating oil to enter the exhaust system....

LPW / LPWS / LPWX ENGINE OPERATORS' HANDBOOK Read the information in this section carefully and follow all the advice given. Pay especial attention to the cautions and warnings demonstrated below, which are used throughout this handbook. A CAUTION This caution draws attention to special information or procedures which must be correctly observed, to avoid damage to, or destruction of, equipment. A WARNING This warning draws attention to special information or procedures which must be strictly observed. Failure to do so may result in personal injury. A WARNING This WARNING DRAWS ATTENTION TO Special...

operators' handbook LPW / LPWS / LPWX ENGINE OPERATORS' HANDBOOK Keep the body and clothing KEEP THE BODY AND CLOTHING clear of moving or hot parts CLEAR OF MOVING OR HOT PARTS at all times. Contact of moving AT ALL TIMES. CONTACT OF MOVING parts with unprotected skin PARTS WITH UNPROTECTED SKIN can cause severe burns. CAN CAUSE SEVERE BURNS. Entanglement with rotating ENTANGLEMENT WITH ROTATING equipment can cause serious EQUIPMENT CAN CAUSE SERIOUS injury or death. INJURY OR DEATH. • • Tie long hair back securely. • close-fitting • Wear close-fitting clothing. • • Do not wear a necktie, scarf,...

LPW / LPWS / LPWX ENGINE OPERATORS' HANDBOOK any necessary personal protection equipment required while working with hazardous materials. • Handle fluids with care at all times. • Rectify any fuel, coolant or oil leak as soon as is practicable and clean up any spillages when they occur. • Remove any build-up of grease, oil or debris. • If any fluid other than lubricating oil comes into contact with the skin, clean off immediately. In the case of lubricating oil, clean off as soon as is practicable. Fuel and High Pressure Fluids • Store fuel and other flammable liquids away from fire hazards....

LPW / LPWS / LPWX ENGINE OPERATORS' HANDBOOK that any sediment stirred up has time to settle before the engine is used again, and the risk of condensation contaminating the fuel is minimised. If using a can, avoid tipping out the last few drops. • Funnels are very difficult to keep clean in dusty conditions. Wash them before and after use and wrap them up when not required, or fill the tank direct from a small-mouthed screw-capped can. • The fuel injection equipment is manufactured to very accurate limits and the smallest particle of dirt will destroy its efficiency. A CAUTION Keep the fuel free...

LPW / LPWS / LPWX ENGINE OPERATORS' HANDBOOK A WARNING Take especial care with batteries, which contain highly corrosive sulphuric acid which is poisonous, will burn skin and clothing, and will cause permanent damage including blindness if splashed into the eyes. If acid accidentally comes into contact with skin, eyes or clothes, flush it away with copious amounts of fresh water and seek medical aid. 1.8 PRECAUTIONS WITH ELECTRICAL systems • Ensure that the battery is of sufficient capacity to start the engine down to its minimum operating temperature, taking into account any drag that may be...

LPW / LPWS / LPWX ENGINE OPERATORS' HANDBOOK 1.10 PRECAUTIONS BEFORE STARTING A WARNING Starting any diesel engine can be dangerous in the hands of inexperienced people. Engine operators must be instructed in the correct procedures before attempting to start any engine. • Ensure that the engine is free to turn without obstruction. • Check that the lubricating oil level is correct. The oil sump must be filled to the 'full' mark on the dipstick; do not overfill. • Check that the radiator is filled to within 13-25 mm (0.5-1.0 in) below the neck of the radiator filler. • Check that the fuel supply...

LPW / LPWS / LPWX ENGINE OPERATORS' HANDBOOK Table 2 gives technical data for all the engines in the Lister Petter Power Systems Alpha (LPW, LPWX) and New Alpha (LPWS) range. 2.1 combustion air Engine performance is affected by ambient temperature, which is taken to mean the temperature of the air entering the engine. The temperature of the combustion air is measured at the air inlet manifold, or the air cleaner, and the temperature of the cooling air is measured at the radiator fan inlet. The higher of these two temperatures is taken as being ambient temperature as far as engine ratings are...