1. Catalogs
  2. LiSEC
  3. Solutions for Logistics
video corpo

Solutions for Logistics

Solutions for Logistics
1 / 37 PagesView full catalog

Solutions for Logistics

Product catalog summary
Overview: This document provides a comprehensive overview of LiSEC's logistics solutions, emphasizing turnkey solutions, excellent service, and enhanced performance through software integration. It highlights LiSEC's capabilities in planning and developing large projects in the flat glass machine industry.
Turnkey Solutions: LiSEC offers complete solutions from a single source, including software for comprehensive project planning and development, supported by the industry's widest product range.
Excellent Service: LiSEC ensures investment security and high availability through a global service network, with local contacts to enhance service quality and customer satisfaction.
Performance through Software Integration: Integration of production management software with machinery control enhances operations and supports digitalization and Industry 4.0 initiatives, offering benefits like long-term partnerships, investment security, leading technology, and a favorable cost-to-benefit ratio.
Company Highlights: Founded in 1961, LiSEC is a technology leader with 1,300 employees, 20 sites, and a turnover of 300 million Euros in 2023. The company exports 95% of its products and invests 7% of its turnover in R&D, holding over 330 patents.
Logistics Systems: The document details various logistics systems, including mobile and stationary sorting solutions, glass loading systems, and storage systems, designed to optimize glass handling and processing.
Technical Specifications: Detailed technical data is provided for systems like the IGB Systems and IG-Sort solutions, highlighting capabilities in handling different glass sizes and weights.
Software Solutions: LiSEC offers software solutions for production planning, glass cutting optimization, and data analysis, enhancing efficiency and effectiveness in glass processing operations.
Service and Support: LiSEC provides worldwide service, project management, and training to ensure optimal performance of its systems and solutions.
Specifications: Detailed specifications for systems like the Gantry System, FlyOver System, Mobile Slot Rack System, and Compartmental Storage are provided, highlighting features like electronically controlled drives, intelligent glass positioning, and efficient storage space utilization.
Procedures: Systems like the Mobile Sorting Buffer, Manual Loading Station, and Automatic Loading Station offer various loading options and features for safe and efficient glass handling.
Norms and Recommendations: Systems are designed to minimize glass contact and prevent damage, with customization options available for specific production requirements.
Highlights: LiSEC systems offer space-saving designs, flexible configurations, and advanced automation features, with intelligent optimization systems to reduce remnant plates and improve efficiency.
Glass Transport Shuttle (SHL): Designed for loading and unloading IG-lines and glass processing machinery, featuring a maintenance-friendly design and high transport speeds.
Robot Handling System (RHH): Automates sorting and handling of glass sheets, offering flexibility and optimized tempering bed utilization.
Automatic Vertical Loading and Unloading (RHV): Ensures continuous production with features like extendable suction clamps for safe transport.
Production Planning Software (prod): Offers comprehensive production planning and control, supporting integration with various machines and providing real-time production status updates.
Glass Cutting Optimization Software (opt): Provides advanced glass cutting optimization, handling complex shapes and coatings.
Label Management Solution (label): Allows easy creation and adaptation of labels, supporting barcode, images, and data fields.
Production Analytics (lis.analytics): Provides real-time performance monitoring and productivity analysis for production facilities.
OEE Calculation and Dashboard: Explains OEE calculation for machines and production lines, with customized dashboards for real-time analysis.
Autofab System: Central to automatic sorting and buffering, enabling online control of automated glass production processes.
Service Offerings: Includes online support, maintenance, training, and spare parts supply, ensuring high performance and availability.
Project Management: Provides expertise in time planning, cost and risk management, and communication, using tools like LiSEC CRM and SAP.
Training Programs: Enhances skills and knowledge of operators and maintenance personnel, focusing on maximizing equipment productivity and product quality.
See more

Catalog excerpts

Solutions for Logistics-2

Everything from a single source including software. Customers benefit from the only company in the flat glass machine industry that can comprehensively plan and develop large projects - also thanks to the widest product range in the industry. 1961 founding year 1 strong brand 1,300 employees 20 sites 300 million Euros turnover (2023) 95 % export rate 7 % of turnover for R&D more than 330 patents 2. Excellent Service Investment security and the highest availability and productivity enable the large, global LiSEC service network. A contact person familiar with the local language and customs is...

 Open the catalog to page 2
Solutions for Logistics-3

Individual Machines Glass Loading System Stacking of Insulating Glass Units using a Robot IG-Sort Unstacking of Insulating Glass Units using a Robot Glass loading overview Comparison Storage Systems Movable or Stationary Single- / DoubleSided Glass Loading Machine Fully automatic, mobile Glass Loading Station including linear brackets RSS - Rack Shuttle System Glass Package High-Bay Racking with Shuttle Transport Mobile overhead crane with rotating suction frame for automatic pickup of large-sized glass sheets Mobile sorting buffer for automatic and manual loading of glass sheets Manual loading...

 Open the catalog to page 3
Solutions for Logistics-4

Software for Glass Cutting Optimisation Single glass optimisation software Dynamic Cutting Optimisation Intelligent Cutting Solution to Avoid Defects Label Management Solution Production Planning Software for the Flat Glass Industry Information and Ready Messaging Terminal at the Production Online service for the visualisation and analysis of production data Break-out display for glass cutting table Project management We offer you worldwide service and the fastest possible supply of spare parts. Solution for Automatic Sorting Systems

 Open the catalog to page 4
Solutions for Logistics-5

IG-Sort Mini Stacking of insulating glass units using a robot A robot is used to place insulating glass units from the removal position onto a glass storage rack. The glass storage racks are located on a turning station and can therefore be loaded on both sides without interruption. Once the glass storage racks have been loaded in the specified sequence, they are lifted from the turning station using a pallet truck and transported to the dispatch hall. If a production error occurs on the insulating glass line or if panes are missing in the planned sequence, the glass racks optimised for the customer...

 Open the catalog to page 5
Solutions for Logistics-6

IG-Sort Midi Unstacking of insulating glass units using a robot A robot is used to place insulating glass units from the removal position onto a glass storage rack. The glass racks are located on a turning station and can therefore be loaded on both sides without interruption. Once the glass blocks have been loaded in the specified sequence, they are moved from the turning station to a designated storage area or taken directly to the dispatch hall. If a production error occurs on the insulating glass line or if panes are missing in the planned sequence, the glass racks optimised for the customer...

 Open the catalog to page 6
Solutions for Logistics-7

Glass Loading Overview Glass loading is the first step for successful glass processing. It must be designed in accordance with the requirements of the downstream systems and adjusted to the requirements of the product mix. Our loading systems can meet all customer requirements from high throughput and high variability to easily supplying standalone cutting systems. RACK SHUTTLE SYSTEM (RSS) Crane system Remnant plate store (RPS) Automatic cardboard strip removal Automatic cover sheet rearrangement Uninterrupted reload Max. glass thickness Minimum sheet height

 Open the catalog to page 7
Solutions for Logistics-8

Comparison Storage Systems Available space: ~770m² Example floor plans Standard crane Compact crane storage system storage system (PKL / SBL / (PKL / SBL / LBK) LBR) Number of storage positions Rack Shuttle System (RSS / RSL) Hybrid storage system (RSS / SLR or RSS / PKL /SBL) Fast access to the entire storage/warehouse Fast repeated access to 2 - 3 types of glass Residual sheet buffer Shelving of residual sheet into the warehouse Max. number of cutting lines * 2 - 3, Scalable with extra shuttle 2 - 3, Scalable with extra shuttle Uninterrupted reloading Automatic inloader takeoff * Depending...

 Open the catalog to page 8
Solutions for Logistics-9

Movable or stationary single- / double-sided glass loading machine Glass sheets are automatically unloaded from storage racks positioned to one side of the machine, and tilted to the horizontal position for the cutting process. Both the tilt mechanism and the frame with vacuum suction cups are operated with an oil hydraulic system. The loading machine is also available in a mobile version with electronically controlled drive system, which is capable of unloading glass sheets from up to five different sections. Options & Software Fully automatic loading of cutting lines Loading from one side Handling...

 Open the catalog to page 9
Solutions for Logistics-10

RSS - Rack Shuttle System System for the taking out/off of large format glass sheets from automatically movable shelf rack storage systems (LBR). The subsequent tilting of the sheets for the transport to the cutting table is also performed fully automatically. A groundbased warehouse/storage system with side loader dispenses with the commonly used crane girder and may therefore be used in any type of hall. System for the taking out of large-format glass packages from automatically movable glass package high-bay racking systems. The transport shuttle automatically transports the requested glass...

 Open the catalog to page 10
Solutions for Logistics-11

Mobile overhead crane with rotating suction frame for automatic pick-up of large-sized glass sheets Gantry system with electronically controlled floor drive units; runs on flat guide rails or directly on concrete floors. The automatic drive synchronization is controlled by optical sensors and ensures exact positioning of the loading system relative to the receiving station. The robust bridge drive system ensures exact positioning of the double suction frame and is available in rotating or tilting versions. Process-controlled operation from pickup of large-sized sheets through to transfer to the...

 Open the catalog to page 11
Solutions for Logistics-12

Revolutionary loading system with intelligent glass positioning The FlyOver overhead loading system is smarter and faster than loading systems were ever before. It is provided with a redesigned suction cup frame and can move diagonally above the storage racks when empty. Once a coated sheet has been unloaded, the suction cup bridge can immediately move towards the next storage rack and the loader can be tilted down instantly. This process allows minimum cycle times, as the suction cup bridge does not have to move out from in between the racks after each cycle. Options & Software Moves diagonally...

 Open the catalog to page 12

All LiSEC catalogs and technical brochures

  1. Software

    38  Pages

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.