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Machinery for Loading, Glass Cutting & Logistics

Machinery for Loading, Glass Cutting & Logistics
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Machinery for Loading, Glass Cutting & Logistics

Product catalog summary
Overview: LiSEC specializes in advanced machinery solutions for flat glass processing, focusing on loading, cutting, and logistics. Their systems aim to enhance efficiency, availability, and quality, offering a favorable cost-to-benefit ratio throughout the machine lifecycle. LiSEC serves a global customer base, from small family businesses to large industrial processors.
Company Profile: Established in 1961, LiSEC has become a technology leader with 1,300 employees across 25 sites, achieving a turnover of 230 million Euros in 2017. The company exports 95% of its products and invests 7% of its turnover in R&D, holding over 330 patents.
Main Offerings:
  • Turn Key Solutions: Comprehensive project planning and development with the industry's widest product range.
  • Excellent Service: A global service network ensuring high availability and productivity.
  • Performance through Software Integration: Integration of production management software with machinery control for optimized operations.
Product Lines:
  • Combined Line: High-performance systems for cutting float and laminated glass, featuring innovations in cutting technology and sheet handling.
  • Laminated Glass Line: Precision cutting centers for laminated safety glass, offering high-speed cutting with minimal space requirements.
  • Float Glass Line: Fully automatic systems for breaking trim cuts and X- and Y-cuts, designed for flexibility and ease of maintenance.
Stand-Alone Machines: LiSEC offers machines for glass loading, cutting, processing, sorting, and logistics, as well as tempering furnaces, ensuring smooth production processes.
Software Solutions: LiSEC provides software solutions for production planning, cutting optimization, defect avoidance, label management, and machine status monitoring, enhancing the efficiency and intelligence of glass processing operations.
Service and Support: LiSEC offers worldwide service and rapid spare parts supply, supported by a competence center for research, production, and training in flat glass processing.
Glass Loading Systems: The document outlines several glass loading systems, including:
  • Base LOAD | MD: A double-sided glass loading machine with hydraulic operations for tilting and suction.
  • ATH: A system for automatic unloading and tilting of glass sheets, available in mobile versions.
  • SLR (Side Loader): A fully automatic, mobile glass loading station.
  • RSS (Rack Shuttle System): Designed for high throughput with minimal idle times.
  • PKL / SBL: Gantry systems with electronically controlled drives for precise positioning.
  • FlyOver: An advanced overhead loading system with intelligent glass positioning to minimize cycle times.
Storage Systems: The document compares various storage systems, highlighting their storage capacities, access speeds, and suitability for different operational needs.
Technical Data and Options: Each system is accompanied by technical data, including glass thickness, size capacities, and specific features like automatic cardboard strip removal and connection to remnant plate storage systems.
Glass Cutting Systems: The document details several glass cutting machines, such as:
  • Base CUT: A compact machine for precise cutting of flat glass, with manual loading and automatic position detection.
  • FitCut: An all-rounder for cutting straight lines and shapes, featuring a torsion-free drive and guide unit for precision.
Technical data for each machine includes cutting speed, acceleration, and cutting tolerance.
Highlights and Innovations: The document emphasizes innovations like the FlyOver system's diagonal movement for speed and the intelligent optimization systems that minimize remnant plates.
GFB Cutting Table: A fully automatic cutting table for float and patterned glass, offering low cutting tolerances and high reliability.
ESL-RS Cutting Table: Designed for float and special glass types, featuring simultaneous cutting and grinding of straight edges.
SprintCut Series: Combines advanced drive technology with high cutting speeds and precision.
Laminated Glass Cutting Machines: Includes models like the base LAMICUT and VB series, offering compact designs and precise cutting capabilities.
VSL-A Series: Highlights advanced features for laminated glass cutting, including automatic tool change and residual glass disposal.
Logistics Systems: LiSEC logistics systems are adaptable to customer requirements, from manual to fully automatic solutions.
Tilting Shuttle Features: Space-efficient design with adjustable glass transport height and capability to tilt glass sheets between 2 to 90 degrees.
Software Solutions: Includes production planning software, glass cutting optimization, machine status monitoring, and automatic sorting systems.
Service Offerings: LiSEC offers a comprehensive range of services including online support, hotline assistance, maintenance, training, spare parts, installation, and repairs.
Competence Center: Serves as a hub for research, production, and training in flat glass processing, featuring the latest technologies.
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Catalog excerpts

Machinery for Loading, Glass Cutting & Logistics-1

best in glass processing

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Machinery for Loading, Glass Cutting & Logistics-2

Facts and figures: ■ 1961 founding year ■ 1 strong brand ■ 1,300 employees ■ 25 sites ■ 230 million Euros turnover (2017) ■ 95 % export rate ■ 7 % of turnover for R&D ■ more than 330 patents 1. Turn Key Solutions Everything from a single source including software. Customers benefit from the only company in the flat glass machine industry that can comprehensively plan and develop large projects - also thanks to the widest product range in the industry. 2. Excellent Service Investment security and the highest availability and productivity enable the large, global LiSEC service network. A contact...

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Machinery for Loading, Glass Cutting & Logistics-3

Machinery for Loading, Glass Cutting & Logistics Lines ■ Combined float / LSG cutting system p. 10 ■ Glass loading overview p. 18 High-performance system for cutting float and laminated glass automatically Laminated Glass Line Storage Systems ■ LBR p. 30 Mobile slot rack system ■ RPS p. 31 Compartmental storage for glass remnants from optimized glass cutting Laminated Glass Cutting ■ Laminated glass cutting machine (VZ-N) p. 12 High-speed cutting center in compact design for your success Float Glass Line ■ Float Glass Breaking Systems p. 14 Fully Automatic Breaking of Trim Cuts...

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Machinery for Loading, Glass Cutting & Logistics-4

Machinery for Loading, Glass Cutting & Logistics Table of Contents Software Service Breaking Systems Logistics Systems ■ Break-out systems overview p. 52 ■ Logistics systems overview p. 58 Break-out device for front trim cuts and off-cuts ■ TBX p. 55 Automatic static breakout station ■ TBR p. 56 Automatic sub-plate break-out device with integrated trim cut and off-cut removal ■ TDV p. 57 Horizontal sub-plate rotating device, 90° Mobile Sorting Mobile sorting buffer for automatic and manual loading of glass sheets ■ MLD p. 64 Manual loading and unloading station...

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Machinery for Loading, Glass Cutting & Logistics-5

LINES We adapt the LiSEC lines to your production requirements. Combine innovative systems from the glass processing, glass cutting, tempering and logistics areas into a complete line system. Our employees are happy to advise you in order to configure tailormade line solutions with you. In order to use the full efficiency of your production, cross-line software solutions are available.

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Machinery for Loading, Glass Cutting & Logistics-6

Combined float / LSG cutting system High-performance system for cutting float and laminated glass automatically A tried and tested LiSEC float glass cutting system combined with the latest laminated glass cutting technology in one system achieves even higher output. Edge deletion, cutting float glass and fully automatic sub-plate breaking ensure that the float part can be processed quickly. Thanks to innovations in the cutting/separation technology and in sheet handling, the wastage costs are reduced drastically while at the same time maximising the cutting quality. Thanks to an optimised distribution...

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Machinery for Loading, Glass Cutting & Logistics-7

Laminated glass cutting machine (VZ-N) High-speed cutting center in compact design for your success Precision cutting centre for laminated safety glass in split-sized glass sheets and extra-large sizes with a low space requirement. Cutting takes place using the reliable LiSEC thermal-mechanical cutting process with a cutting blade for the PVB film and automatic suction beams from the bottom of the glass. Measuring devices record the glass edges automatically during positioning. The fully automatic servo glass conveyor positions the glass sub-plates over the air cushions that are adjusted to the...

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Machinery for Loading, Glass Cutting & Logistics-8

Float Glass Breaking Systems Fully Automatic Breaking of Trim Cuts and X- and Y-Cuts The LiSEC breakout station has an automatic break-out device for trim cutting on the front and rear on one and the same device. Sub-plates with a glass thickness of up to 19 mm are broken up in the X, Y and Z direction automatically as required. The system can also be equipped with automatic trim cut equipment for the side trim cuts. A well thought out system arrangement reduces the number of boxes for glass pieces. The optional automatic sheet disposal system maximises system availability. Highlights Flexible...

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STAND-ALONE MACHINES Ensure a smooth production with the LiSEC stand-alone machines. We do not only support you in the field of insulating glass production, with the LiSEC insulating glass machines, but also with machines for glass cutting or glass processing, sorting and logistics systems as well as tempering furnaces.

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Machinery for Loading, Glass Cutting & Logistics-10

Glass loading is the first step for successful glass processing. It must be designed in accordance with the requirements of the downstream systems and adjusted to the requirements of the product mix. Our loading systems can meet all customer requirements from high throughput and high variability to easily supplying standalone cutting systems. Uninterrupted reload - - - S S* S* s Standard, o Optional, - Not Available * limited availability

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Machinery for Loading, Glass Cutting & Logistics-11

Automatic inloader takeoff - *** V - * depending on the mix float/laminating and/or cycle time requirements ** possible to a limited extent.; defined loading and safety area according to the customer's requirement *** FlyOver possible ^ Standard crane storage system (PKL / SBL / LBK) Crane storage system with standard storage racks. Possible design as gantry, semi-gantry or bridge crane. ^ Compact crane storage system (PKL / SBL / LBR) Crane storage system with compact shelf storage location. Possible design as gantry, semi-gantry or bridge crane. & Side Loader (SLR / LBR) Ground-based...

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Machinery for Loading, Glass Cutting & Logistics-12

This double-sided glass loading machine unloads glass sheets from storage racks positioned on either side of the machine, and automatically tilts them horizontally for the next step towards the cutting process. Both the tilt mechanism and the frame with its vacuum suction cups are hydraulically operated. This machine is capable of handling two or more storage racks. Glass sheets are automatically unloaded from storage racks positioned to one side of the machine, and tilted to the horizontal position for the cutting process. Both the tilt mechanism and the frame with vacuum suction cups are operated...

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