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Machinery for Glass Tempering

Machinery for Glass Tempering
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Machinery for Glass Tempering

Product catalog summary
Overview
LiSEC specializes in advanced machinery solutions for glass tempering, emphasizing efficiency, quality, and profitability. With over 50 years of experience, LiSEC is a leader in the flat glass processing industry, offering comprehensive solutions, excellent service, and software integration for optimized operations.
Key Features
  • Turnkey Solutions: Comprehensive planning and development of large projects with a wide product range.
  • Excellent Service: Global service network ensuring high availability and productivity.
  • Software Integration: Digitalization and Industry 4.0 integration for optimal machine operation.
Product Offerings
  • AEROFLAT Batch Furnace: Provides high-quality and flexible glass tempering for various thicknesses (2-10 mm) with patented air cushion technology to minimize optical distortions and eliminate roller waves.
  • AEROFLAT Continuous Furnace: Designed for industrial-scale production with high speed and quality, suitable for thin glass production (1.6-6 mm).
Technological Advancements
  • Air Cushion Technology: Ensures homogeneous tempering, reducing anisotropy and improving glass quality.
  • Software Solutions: Includes production monitoring, quality management, and machine status monitoring for enhanced operational efficiency.
Applications
  • Interior and exterior glass applications, including windows, facades, and technical glass.
  • Specialized applications such as TV glass, automotive glass, and solar panels.
Benefits
  • High flexibility and quality at an affordable price.
  • Minimal maintenance with no roller cleaning required.
  • Easy integration into automated production sequences.
Conclusion
LiSEC's AEROFLAT technology offers a revolutionary approach to glass tempering, providing high-quality, flexible, and cost-effective solutions for a wide range of applications, supported by robust service and software integration.
Technical Specifications and Features
  • Modular Design: The AEROFLAT Continuous Furnace features a modular design with models supporting glass thicknesses from 1.6 to 8 mm and sizes up to 4,800 x 1,700 mm. Transport speed ranges from 3 to 50 m/min with a glass transport inclination of 15° and a maximum load capacity of 20 kg/sqm.
  • Freefall and Inclination Adjustment: The TZB Freefall system allows glass sheets to transition from a cooling zone at a 15° angle to a horizontal transport table. The TZB-T system enables inclination adjustment from 15° to 0° without altering transport speed.
  • Transport and Scanning Integration: The AEROFLAT Roller Transport Field is designed for easy scanner integration, enhancing quality control through systems like perfectscan, which offers advanced defect detection and quality assurance features.
  • Quality Measurement and Testing: LiSEC provides a GBP system for glass testing, ensuring uniform stress distribution and compliance with quality standards.
  • Software Solutions: LiSEC offers a comprehensive quality management system (QMS) for tracking material quality and managing offline tests, essential for CE-Certification. Assetcheck software provides real-time machine status monitoring.
  • Service and Support: LiSEC offers extensive service options, including online support, maintenance, and training, with a global network of service engineers. The LiSEC Glass Forum serves as a competence center for research, production, and training in flat glass processing.
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Catalog excerpts

Machinery for Glass Tempering-1

Machinery for Glass Tempering best in glass processing

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Machinery for Glass Tempering-2

Facts and figures: ■ 1961 founding year ■ 1 strong brand ■ 1,300 employees ■ 25 sites ■ 210 million Euros turnover (2017) ■ 95 % export rate ■ 7 % of turnover for R&D ■ more than 330 patents 1. Turn key Solutions Everything from a single source including software. Customers benefit from the only company in the flat glass machine industry that can comprehensively plan and develop large projects - also thanks to the widest product range in the industry. 2. Excellent Service Investment security and the highest availability and productivity enable the large, global LiSEC service network. A contact...

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Machinery for Glass Tempering-3

Machinery for Glass Tempering Table of Contents AEROFLAT Accessories Quality Measurement Equipment Service ■ AEROFLAT - Batch Furnace (4 - 10 mm) p. 12 Revolutionary Technology Providing High Quality and Flexibility at an Affordable Price ■ AEROFLAT - Batch Furnace (2 - 4 mm) p. 14 Thin-Glass Technology for 2 mm fully tempered glass ■ AEROFLAT - Batch Furnace (2 - 8 mm) p. 16 Thin glass technology for the largest 2 and 3 mm heat strengthened glass ■ AEROFLAT - Continuous Furnace (1.6 - 6 mm) p. 18 Industrial Plant: Quantity, Speed and Quality. Technology for Thin Glass Production Transport...

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Machinery for Glass Tempering-4

Glass Quality The effects of AEROFLAT tempering technology 1 Glass quality is a customer requirement that is becoming more and more important. Familiar quality topics involving tempered glass like roller waves, roller pick ups, white haze, glass distortion, and anisotropy, just to name a few, represent a challenge in the glass production industry, and they require regular cold cleaning cycles, experienced operators, time, and reduced batch configuration, which leads to increased operating costs. The unique and innovative air cushion technology of the AEROFLAT tempering furnace not only automatically...

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Machinery for Glass Tempering-5

Anisotropy with Common Tempering Technology 6 Lighting with completely parallel polarised daylight – Brewster angle. Analysis of the stress orientation makes it possible to visualise the worst case scenario of anisotropy. Anisotropy with AEROFLAT Air Cushion Technology Conventional tempering technology vs AEROFLAT air cushion technology Anisotropy has been at the centre of our attention in recent years in particular, since it can have a large influence on the quality of a glass product. Anisotropy is the result of stress distribution in the glass that causes birefringence. Depending on the perspective...

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Machinery for Glass Tempering-6

AEROFLAT High-quality products deserve the best treatment. This is why we only allow trustworthy heads – and air – to get in touch with glass. With the patented AEROFLAT air-cushion system, the surfaces of the glass panes are not touched during the tempering process. The result of the innovative technology: top quality flat glass – economic and future-pro

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Machinery for Glass Tempering-7

AEROFLAT - Batch Furnace (4 - 10 mm) Revolutionary Technology Providing High Quality and Flexibility at an Affordable Price The AEROFLAT17-101 can produce glass panes up to a height of 1,700 mm. This machine concept is ideal as an entry level model or as a second line to increase flexibility and quality and reduce costs. The AEROFLAT 17-101 is very popular with companies offering a broad product portfolio, because the high flexibility and quality makes it easy to switch quickly between different glass thicknesses and product types. Application: ■ Interior, windows and facades, high product diversity ■...

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Machinery for Glass Tempering-8

Highlights ■ Full convection, ideal for all coated glass ■ Cleanness of the furnace is perfectly suited for all surface-treaded glass sheets ■ Patented air cushion system suitable for double-sided coatings ■ Minimal optical distortions, no roller waves ■ AEROFLAT batch furnace includes tilting table Profitability & Software ■ No roller cleaning ■ No waiting time for glass changes ■ Easy integration into fully automatic production sequences ■ High flexibility, no daily planning required; allows fast, flexible reactions ■ Easy to use ■ No tempering know-how necessary. AEROFLAT - Batch Furnace (2...

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Machinery for Glass Tempering-9

Tempering of highest quality extra-thin glass, such as 2 mm heat strengthened, has not been possible with the traditional technology. The AEROFLAT toughening system not only allows processing the largest 2 mm heat strengthened but also high quality 8 mm glass. Application: ■ interior ■ window construction ■ automotive and technical glass Highlights ■ Full convection, ideal for all coated glass ■ Cleanness of the furnace is perfectly suited for all surface-treaded glass sheets ■ Patented air cushion system suitable for double-sided coatings ■ Minimal optical distortions, no roller waves ■ AEROFLAT...

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Machinery for Glass Tempering-10

AEROFLAT - Continuous Furnace (1.6 - 6 mm) Industrial Plant: Quantity, Speed and Quality. Technology for Thin Glass Production The AEROFLAT large-scale industrial plant is designed for maximum speed and highest quality. This type of machine is best used for unchanging or similar sheet sizes which are required in large quantities. Application: ■ Solar glasses ■ Serial production white goods Highlights ■ Full convection, ideal for all coated glass ■ Cleanness of the furnace is perfectly suited for all surface-treaded glass sheets ■ Patented air cushion system suitable for double-sided coatings ■...

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Machinery for Glass Tempering-11

AEROFLAT ACCESSORIES

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Machinery for Glass Tempering-12

Transport Zone 15° for AEROFLAT Continuous Furnace Freefall Outlet for AEROFLAT Tempering Furnace The sheets are transported at 15 degrees inclination, individually, with adjustable cycle times. The glass sheets are transported out of the cooling zone at a 15 degree angle. As soon as the back edge has passed the sensor, the edge support pivots downwards and the glass sheets falls (freefall) onto the horizontal transport table. Technical Data

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Machinery for Glass Tempering-13

TZB-T Continuous Inclination Change Transport Field for AEROFLAT Continuous Furnace With the LiSEC transport field, the inclination of the glass pane can be adjusted from 15° to 0° without changing the transport speed. This way, the tempered glass sheets can be transferred to the following, horizontal machines for further processing. The roller transport field is located at the outfeed of the tempering furnace, ready for the integration of a scanner. The gap in the center supports easy mounting. Technical Data Technical Data Glass thickness Minimum size Maximal size Transport height Transport...

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