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Machinery for Flat Glass Processing

Machinery for Flat Glass Processing
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Machinery for Flat Glass Processing

Product catalog summary
Overview: LiSEC specializes in advanced machinery solutions for flat glass processing, emphasizing efficiency, system availability, and quality. With over 60 years of experience, LiSEC offers a wide range of products and services, including turnkey solutions, excellent service, and software integration for enhanced performance.
Main Sections:
  • Turn Key Solutions: LiSEC provides comprehensive solutions from a single source, including software for large project planning and development.
  • Excellent Service: A global service network ensures investment security and high productivity, with local support contacts available.
  • Performance through Software Integration: Production management software integration with machinery control enhances operations and optimization.
Key Benefits:
  • Over 60 years of industry experience.
  • Investment security due to company size.
  • Leading technology with high resale value.
  • Great cost-to-benefit ratio throughout the system lifecycle.
Technical Data and Facts:
  • Founded in 1961, with 1,300 employees and 20 sites.
  • 300 million Euros turnover in 2023, with a 95% export rate.
  • 7% of turnover invested in R&D, holding over 330 patents.
Product Lines and Machines:
  • SplitFin: A modular and fully integrated vertical processing concept optimizing production with standalone machines.
  • Stand-Alone Machines: Includes edge seaming, edge processing, inside processing, water treatment, washing, and quality management machines.
  • Software Solutions: CAD/CAM solutions, digitalization of templates, line management, and production data analysis.
Specific Machines:
  • KSR & KSV: Compact vertical glass edge seaming machines for rectangles and shapes, offering fast cycle times and high-quality tempered glass processing.
  • KSD-A: Vertical edge seaming and grinding machine with LiTEC slider technology, providing rapid processing and high flexibility.
  • EPS: Vertical fully automatic grinding and polishing machine designed for fast cycle times and flexible production operations.
Conclusion: LiSEC's machinery and solutions are designed to enhance the efficiency and quality of flat glass processing, offering tailored solutions to meet diverse customer needs.
Machine Specifications:
  • EPS Series: Features fast double heads, options for a second grinding spindle, and automatic tool changer. Key features include short cycle times and capability for special shapes.
  • MRX-B Series: Fully automatic milling and drilling machines with optional water jet cutter, offering fast cycle times and flexible configurations.
  • WRA-B1500 Water Treatment System: Provides clean and reusable water for processing machines, reducing wastewater and maintenance needs.
  • VHW-F Washing and Drying Plant: Offers flexible upgradability and efficient drying processes with energy-saving features.
Technical Data:
  • EPS Series: Maximum glass dimensions vary by model, with glass thickness ranging from 4-20 mm. Power consumption is consistent at 35 kW across models.
  • MRX-B Series: Glass height and processing capabilities vary, with integrated water jet options available. Power consumption is 32 kW for standard models and 70 kW for water jet models.
  • WRA-B1500: Capacity of 1.5 m³, with a cleaning capacity of 250 l/min and minimal power consumption of 0.02 kW.
Software Solutions:
  • cadcam: A CAD/CAM system for flat glass processing, offering full integration with order processing and production planning.
  • scancam: Allows digitalization of templates with automatic contour detection and DXF file generation for further processing.
  • Line Management: Facilitates production control and monitoring, integrating with LiSEC quality scanners for quality assurance.
Highlights and Innovations:
  • Integration of water jet technology for enhanced processing capabilities.
  • Modular and flexible machine configurations to meet diverse customer requirements.
  • Advanced water treatment systems to minimize environmental impact and operational costs.
  • Comprehensive software solutions for seamless integration and efficient production management.
Production Management Solutions:
  • Production Management: The ident system informs users about production details, registers remakes, and transfers information to the ERP system.
  • Mobile App: LiSEC.prdCtrl is a mobile app for industrial scanners and smartphones, facilitating barcode scanning and transport rack management.
  • OEE Dashboard: Offers real-time transparency in production, identifies improvement potentials, and analyzes downtimes.
  • lis.analytics: An online service for visualizing and analyzing production data, helping to identify improvement scopes and derive measures.
Services:
  • Comprehensive Support: LiSEC offers a wide range of services, including machine installations, modernization, training, and spare parts supply.
  • Training Programs: LiSEC provides training to enhance the skills of operators and maintenance personnel, aiming to increase productivity, machine availability, and product quality.
Contact Information: LiSEC Austria GmbH provides contact details for service and support, including phone numbers and email addresses for machinery and software support.
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Catalog excerpts

Machinery for Flat Glass Processing-1

Machinery for Flat Glass Processing

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Machinery for Flat Glass Processing-2

Everything from a single source including software. Customers benefit from the only company in the flat glass machine industry that can comprehensively plan and develop large projects - also thanks to the widest product range in the industry. 1961 founding year 1 strong brand 1,300 employees 20 sites 300 million Euros turnover (2023) 95 % export rate 7 % of turnover for R&D more than 330 patents 2. Excellent Service Investment security and the highest availability and productivity enable the large, global LiSEC service network. A contact person familiar with the local language and customs is...

 Open the catalog to page 2
Machinery for Flat Glass Processing-3

Machinery for Flat Glass Processing Edge Processing The vertical processing concept: Modular and fully integrated at the same time SplitFin in combination with individual logistics solutions Compact Vertical Glass Edge Seaming Machine for Rectangles and Shapes Vertical edge seaming and grinding machine with LiTEC slider technology CAD solution for flat glass processing Online service for the visualisation and analysis of production data We offer you worldwide service and the fastest possible supply of spare parts. Information and Ready Messaging Terminal at the Production line management Control...

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Machinery for Flat Glass Processing-4

LINES We match the LiSEC lines individually to suit your production requirements. You can combine innovative systems from the areas of glass processing, glass cutting, tempering and logistics to form a complete line system. Our employees are always pleased to advise you, and to work with you to configure line solutions designed to suit your precise needs. In order to use the full efficiency of your production, crossline software solutions are available.

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Machinery for Flat Glass Processing-5

The vertical processing concept: Modular and fully integrated at the same time The SplitFin aims to optimise your entire production operation, using the specific advantages and highlights of the various standalone machines. In contrast to all-in-one centres, and to stand-alone solutions, you can use this LiSEC processing line for high output levels on the entire line at once, and if requested, simply operate and use the standalone machines. Compared to combination machines, the SplitFin is significantly more effective and faster, with all components and parts of the system being in operation...

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Machinery for Flat Glass Processing-6

SplitFin in combination with individual logistics solutions LiSEC supports you with tailor-made solutions to achieve a high output and reduce the number of operating personnel. The performance of the individual machines has just as much impact as the possibility to combine those processing machines with semi or fully automatic shuttle and sorting systems. Individual logistics solutions reduce the effort for glass manipulation and manual sorting, and consequently the number of necessary operating personnel. It is of course possible to implement these solutions gradually, depending on the customer‘s...

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Machinery for Flat Glass Processing-7

STAND-ALONE MACHINES With LiSEC standalone machines, you can achieve seamless production. We not only support you in the insulation glass production business with our LiSEC insulation glass machines. We can also equip you with machines for glass cutting or glass processing as well as with logistics systems and tempering furnaces.

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Machinery for Flat Glass Processing-8

Overview of the processing options The processing of edges is an important issue for every glass manufacturer. The many and varied requirements on edge quality and the manufacture of internal, edge and border cutaways necessitate the use of a diverse range of processes and production machines. Edge processing Special shapes Fully automatic Automatic tool changing

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Machinery for Flat Glass Processing-9

Compact Vertical Glass Edge Seaming Machine for Rectangles and Shapes Vertical compact grinding machine for the seaming of glass sheets on all four sides in a fully automatic cycle. The glass edges are ground by wet-diamond belts which simultaneously process the front and rear side of a glass edge. The grinding head moves on a vertical guide unit and can also rotate 360 degrees, allowing it to reach all four sides of a glass sheet. This grinding process achieves a perfect and gentle seaming of glass edges with the shortest cycle times and minimizes the quantity of required abrasive tools. Compact...

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Machinery for Flat Glass Processing-10

Vertical edge seaming and grinding machine with LiTEC slider technology The new KSD-A from LiSEC is currently the fastest vertical seaming and grinding machine with peripheral wheels. The machine combines massive processing flexibility with stable and reliably high quality. Depending on the machine length, the KSD-A consists of several elements in a modular construction. At the heart of the system is the processing tower with a high-speed X-axis for glass transport and optionally one or two processing heads mounted on separate vertical axes. The perfect waterproofing of the axes ensures long-term...

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Machinery for Flat Glass Processing-12

Vertical fully automatic grinding and polishing machine with fast double heads The LiSEC EPS was specifically developed for the flexible and rapid manufacture of ground and polished edges. This processing machine delivers convincingly fast cycle times. These are achieved by consistent optimisation of operating sequences. To satisfy particularly fast cycle time requirements, there is the option of installing a second grinding spindle. Through the use of circumferential discs, a great variety of shapes - including rectangles - can be processed as standard. It is possible to manufacture a polished...

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Machinery for Flat Glass Processing-13

Vertical CNC milling and drilling centre with water jet technology The MRX fully automatic milling and drilling machine delivers convincingly good performance and is easy to operate. Bore and counterbore holes are as efficient to manufacture as complex corners, edges and internal cutaways. The MRX-B series convinces with its optional water jet cutter, which makes the manufacture of cutaways a great deal easier. The vacuum belt system for securing glass facilitates flexible and continuous production. The drilling and milling centre operates in a fully automatic manner and assists data links to...

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