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Positioning Components

Positioning Components
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Positioning Components

Product catalog summary
Introduction
LINTECH has been a leader in the design and manufacture of linear positioning components for over 38 years, offering both standard and custom solutions to assist users in selecting and implementing mechanical positioning components.
Technical Support and Certification
LINTECH provides comprehensive technical support through a trained customer service department and experienced application engineering staff. Their machining facility is ISO 9001:2000 certified, and Automation Specialists worldwide are trained in LINTECH's product capabilities.
Product Offerings
  • TRSA and SA Shaft Assemblies: Simplify the use of linear bearings, available in various lengths and diameters.
  • ES End Shaft Support Blocks: Provide a simple means to fix shaft ends to a mounting surface, made from aluminum or steel.
  • ARS & LSRS Shaft Supports: Fix a shaft to a mounting surface, available in aluminum and steel.
  • Linear Bearings: High capacity, self-aligning bearings available in open or closed styles.
  • Pillow Blocks: Offer high load capacity and long life, with preload adjustment options.
  • Carriage Assemblies: Pre-engineered assemblies that simplify mounting and alignment processes.
Design Considerations
Emphasizes the importance of shaft hardness, straightness, and diameter tolerance for the longevity and performance of linear bearing systems. Customization options include metric assemblies, tubular shafting, and special finishes.
Selection and Life Expectancy
Guidance is provided on selecting positioning components based on load ratings and required life expectancy, including examples for calculating travel life under specific conditions.
Design Considerations and Load Capacities
Discusses the importance of dynamic load ratings based on travel life for selecting linear bearings, pillow blocks, or carriage assemblies. Safety factors are recommended based on impacts, vibration, speed, and acceleration.
Dynamic Load Capacity
Dynamic loads impact the linear bearing system during motion, and proper selection involves reviewing forces on the bearings and applying a safety factor.
Hardness and Temperature Factors
Maximum travel life is achieved with shaft surfaces harder than Rockwell 60C. Ambient temperatures above 212°F reduce travel life, with correction factors provided.
Load Direction Factor
Travel life may need adjustment based on load direction, with polar charts indicating de-rating factors.
Frictional Resistance and Lubrication
The coefficient of friction is typically 0.01, with lubrication crucial for reducing wear and preventing rust.
Mean Bearing Load Calculation
Equations are provided for calculating mean bearing load in various application scenarios.
TRCA Carriage Assemblies
Consist of pillow blocks mounted to an aluminum plate, designed to work with TWIN RAIL® shaft assemblies.
Specifications
Detailed specifications for linear bearings, shaft assemblies, and carriage assemblies are provided, based on a travel life of 2 million inches.
Procedures
Outlines procedures for calculating forces on bearings and determining the theoretical travel life of carriage assemblies.
Life Estimation Example
An example illustrates the application of charts and equations for life estimation.
Recommendations
Recommends using charts and equations to select appropriate safety and correction factors.
Ordering Guide
Includes an ordering guide for linear bearings, detailing operating temperatures, maximum speeds, and housing tolerances.
Custom Carriage Options
Carriage plates are available in various colors and finishes, with custom sizes and materials available.
Hand Wheel Lock
An aluminum clamping block can be added for manual locking of the bearing to the shaft.
Special Grease Options
Bearings can be supplied with special greases for specific environmental conditions.
Metric Products
Available in both Asian and European styles, with options for single or double self-aligning configurations.
Shaft Specifications
Shafts are available in different materials with various diameter tolerances.
Shaft Supports
End support blocks are available in aluminum and steel, with optional pre-drilled hole patterns.
Shaft Assemblies
Available with different shaft diameters and lengths, with options for end stops and support types.
Overview
Technical specifications for the TRSA TWIN RAIL® Shaft Assembly are provided, detailing various lengths and configurations.
Specifications
Lists specifications for shaft assemblies, including dimensions, thread sizes, and bolt sizes.
Dimensions
Dimensions are provided with precise tolerances, indicating the accuracy required for assembly.
Assembly Details
Outlines the number of holes per length and provides details on the hole pattern.
Joint Options
Options for joining shaft assemblies are available for longer or custom applications.
Additional Features
Options for reduced diameters, end stops, and chrome plating for corrosion resistance are mentioned.
Environmental Considerations
Chrome plating is recommended for high moisture or corrosive environments.
Shaft Support Finishes
Anodized finishes can be customized for specific environments.
Custom Shaft Assembly Lengths & Widths
Custom lengths and widths for shaft assemblies are available upon request.
Metric Shaft Assemblies
Metric shaft assemblies can be provided by combining SM shafting with LSRS or ARS shaft supports.
Unit Conversions
Conversion factors for various units are provided.
Terms of Sale
Orders can be placed via mail, email, phone, or fax, with delivery times ranging from 1 to 6 weeks.
Warranty and Returns
Products have a one-year warranty against defects, with returns requiring pre-approval.
Dimensions and Product Changes
Dimensions are accurate at the time of printing, but changes may occur to improve products.
Cancellations
Cancellations incur costs based on labor, materials, and overhead.
Minimum Order Amount
A minimum order of $30 is required.
Product Offerings
LINTECH offers ball screw assemblies and 15 different positioning systems with customizable options.
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Catalog excerpts

Positioning Components-2

Welcome to LINTECH ® Our local technical support group consists of Automation Specialists located throughout the World. These Automation Specialists are experienced in the use of electronic and mechanical motion control products. They are well trained on the performance capabilities of LINTECH positioning components. LINTECH is constantly designing new products and improving upon the many options available with our standard products. Whether it is a standard or custom positioning system required, visit our website, call, or e-mail us. We look forward to hearing from you. Visit our website, or...

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Positioning Components-3

Table of Contents Pages Design Considerations A-2 to A-16 A LBCA, LBOA, LBC, LBO, SLBC, SLBO, DLBC, DLBO, TRCA & Metric Versions (Linear Bearings, Pillow Blocks and Carriage Assemblies) B-1 to B-14 B SL, SS, SN, SM, ES, ARS, LSRS, SA & TRSA series (Shafting, Shaft Supports and Shaft Assemblies) LINTECH ® www.LintechMotion.com C-1 to C-26 C

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LINTECH ® Standard Positioning Components Shafting - Inch and Metric LINTECH's precision "cut to length" 1060 carbon steel inch and metric shafting is manufactured with the highest standards for surface finish, surface hardening, roundness and straightness. These manufacturing procedures provide a quality shaft with long life and optimum performance in todays demanding applications. Inch diameters are available from 0.25 to 2.0 inches in class L, S and N diameter tolerances. Metric diameters are available from 8 to 50 mm. Any length is available within .001 inch increments, up to the standard...

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LINTECH ® Standard Positioning Components LBCA & LBOA Precision Linear Bearings LINTECH's LBCA & LBOA offer an "all steel" linear bearing design. This provides for operation in high temperature environments (up to + 600o F) and can offer a smoother operation when compared to the LBC & LBO style bearings for some applications. A LBC, LBO & Metric Linear Bearings LINTECH's high capacity linear bearings have a ball conforming outer race coupled with a self-aligning feature which allows for zero bearing clearance while maintaining smooth operation. The independently self-aligning outer bearing races...

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Design Considerations Product Description Precision Steel Shafts LINTECH's precision shafting, SA and TRSA shaft assemblies use Rockwell 60-65C hardened and ground shafts. These high quality carbon steel shafts are accurately machined and heat treated for uniform hardness. They are also inspected for straightness, roundness, and smoothness. The high hardness and extremely smooth surface of the steel shafts creates an abrasion-resistant surface, which reduces material wear and system friction, while maintaining an optimal surface finish. Inch and Metric shaft diameters are available in different...

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Design Considerations Product Description Precision Steel Linear Bearings Self-Aligning Linear Bearings LINTECH's LBCA and LBCO precision steel linear bearings LINTECH's LBC, LBO, and metric linear bearings consists are manufactured with high quality steel that is hardened and precision ground. The recirculating precision ground bearing balls roll freely into and out of the load zone. The balls are guided through their recirculation path by a steel retainer and hardened sleeve. These bearings are used in high temperature applications and where self alignment is not required. of a wear resistant,...

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Design Considerations How to Select a Positioning Component Travel Life Required Life Examples The rated life of a linear bearing, pillow block or carriage assembly is measured in inches (or km) of travel under a specified load. The failure of a linear bearing system occurs when the operating stresses from the rolling balls in the linear bushing cause material fatigue, resulting in flaking of the steel balls or steel shaft and/or grooving in the steel shaft. Below are two examples which illustrate the importance of a dynamic load rating based upon travel life. These two applications could lead...

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Design Considerations Load Capacities Safety Factors Dynamic Load Capacity As a practice, safety factors should always be used when selecting a linear bearing, pillow block or carriage assembly for a given application. For most real world applications people do use safety factors. However, sometimes the incorrect safety factor or no safety has been used. This can lead into an unexpected system failure. LINTECH provides, in a chart form, different safety factor recommendations for linear bearings, pillow blocks or carriage assemblies. Keep in mind that these recommendations for safety factors...

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Design Considerations Load Capacities Hardness factor - FH Temperature factor - FT The maximum travel life of a linear bearing is achieved when the shaft surface has a hardness value greater than (>) Rockwell 60C. This hardness assures that no shaft grooving or flaking will occur under normal operating conditions. Ambient temperatures over 2120 F (1000 C) will fatigue any linear bearing system, and will cause a decrease in travel life. Please note that some LINTECH linear bearings, pillow blocks and carriage assemblies have a maximum operating ambient temperature of 1850 F. Therefore these bearings,...

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Design Considerations Load Capacities Load direction factor - FL The maximum travel life of a linear bearing, pillow block or carriage assembly may need to be de-rated depending upon the direction the load is applied to the bearing. The Polar charts shown below for each bearing type indicate the de-rating factor (or multiplier) based upon the direction the load is applied to the bearing. In most applications not all the bearings will see the same applied load, so you can use the adjacent equation to determine the estimated life based upon the heaviest loaded bearing or the bearing which requires...

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Design Considerations Load Capacities Lubrication Frictional Resistance LINTECH shafts, shaft assemblies, linear bearings, pillow The total friction resistance of a LINTECH linear bearing, pillow block or carriage assembly can be calculated by using the following equation. blocks or carriage assemblies require a small amount of grease or oil for proper, long term operation. Lubrication will decrease system wear and the potential for rusting of shafts and linear bearing surfaces. For most applications a medium to heavy oil, light grease, or silicone based lubricant is recommended. The many built-in...

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