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Jewellery Industry
Jewellery Industry
The document outlines technical specifications and operational guidelines for induction heated centrifugal casting machines, specifically the Platicast, Titancast, and Supercast series. These machines are designed for precision casting of metals such as platinum, gold, silver, titanium, and their alloys.
The machines utilize high-frequency technology for precise control over melting and casting atmospheres, including normal, vacuum, and vacuum-protective gas environments. They can melt large quantities of material quickly, reaching temperatures up to 2000°C, and are designed for high efficiency with low energy consumption. Microprocessor controls facilitate easy operation.
Components are arranged for easy access and maintenance, using printed circuit technology for troubleshooting. The high-frequency section is water-cooled for high production rates. The casting arm is adjustable for different crucible and mould sizes and can operate under various atmospheric conditions.
The Platicast and Supercast machines can handle up to 4000g of gold and 2000g of platinum. Equipped with vacuum systems and protective gas flushing, they ensure high-quality casting results.
Specifications include dimensions, weight, power supply requirements, output power, nominal frequency, and cooling water consumption. The machines comply with all applicable safety codes and regulations.
Control elements and digital displays are positioned at eye level for ease of use. Features include quick-change printed circuit modules and infinitely variable thyristor power controls. The drive frequency converter allows precise adjustment of acceleration and speed for the casting arm, ensuring reproducible casting quality.
Optional features include an open casting arm for normal atmosphere casting and a vacuum-tight casting quill for vacuum casting. Various crucible sizes and materials are available to meet specific metallurgical requirements.
The casting arm functions as a vacuum and gastight chamber, allowing castings in air, under vacuum, or with a gas purge. A powerful vacuum pump achieves an operating vacuum of 10-3 mbar within 45 seconds. The operation mode is selectable via a control panel switch.
The machines can be equipped with a spectral pyrometer for precise melting point measurement, featuring a temperature display and automatic power regulation to prevent overheating.
This device controls melting temperature through contactless measurement, displaying actual and set values, and includes a relay output for two-step control.
Various circulating coolers are available to reduce water consumption costs, recommended for areas with hard water.
An automatic casting line for Titanium and γ-TiAl components integrates pre-heating furnaces, casting units, and heat-treatment furnaces into a single unit.
Various furnaces are available, including cupola furnaces for precious metal analysis, chamber furnaces for dewaxing and firing, and rotary hearth furnaces for continuous operation in jewelry and precision casting.
Equipment includes fibre insulated muffle furnaces for inert gas operation and high-frequency solid-state generators for induction heating.
Designed for use up to 1050°C under protective gas atmosphere, these furnaces offer options like air circulation.
High-temperature furnaces for gemstone heat treatment offer short heating and cooling cycles with high temperature accuracy.
Designed for universal heat treatment processes, these furnaces offer options for vacuum and protective gas operations, with temperatures up to 2000°C.
Titanium and titanium alloy castings are used in various industries for their low density, high strength, and corrosion resistance. The system ensures a simple and efficient casting process.
Catalog excerpts
High Tech fur den Prazisinmsfeinguss Schmuck - [Tledizifl - ftotamobii - Luft/Raurnfahrt High Tech far precisian finE casting Jewellery - medical technics - Autdtnabil - Aviation/Space flight Titanium precision casting Heat treatment of gemstanes
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PLATICAST / SUPERCAST Gußbäume aus Gold, Silber und Titan Casting trees of gold, silver and titanium Platicast mit Frequenzumrichterantrieb Platicast with drive-frequency converter Induktionsbeheizte Zentrifugalgieß- brass, copper, bronze, steel and their alloys. thoroughly and therefore, are of continuous, maschinen für Schmuck, Medizintechnik, For systems of the Platicast, SUPERCAST reproducible quality. This is not possible in series we emphasized economy. Outstanding any other melting process. Durch die ausgereifte Hochfrequenztechnik characteristics of this series are: high melting und die...
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Induktion Zentrifugalgießmaschinen für Schmuck, Medizintechnik, Präzisionsfeinguß Induction centrifugal casting machines for jewellery, medicine technic, precision fine casting Technische Daten - Technical data Platicast 5000 Platicast 5000 Vac Supercast Supercast Vac Abmessungen / Dimensions 844x670x1900 (generator) (b x t x h) (w x d x h) 920x900x1500 920x900x1500 1500x1540x1900 (casting m.) Gewicht / Weight (kg) 420 470 1030 1030 Netzanschluß Mains supply (V/Hz/Ph) 400/50/3 400/50/3 400/50/3 400/50/3 Netzaufnahme bei Vollast Mains input at full load (kVA) 10,0 10,0 38 38 Ausgangsleistung Output...
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TITANCAST / SUPERCAST TITAN Mikroprozessorsteuerung / microprocessor control Umschalter Gas - Vakuum switchover gas - vacuum Spektralpyrometer / spectral pyrometer Meßkopf zur Temperaturerfassung Temperature measuring adapter Schleuderarm-Rezipient / casting arm recipient Schauglas / glass window Hochfrequenz-Induktionsspule high frequency induction coil Absenkeinrichtung für Induktionsspule lowering device for induction coil Hochfrequenz-Schwingkreis, wassergekühlter Kondensator / high frequency oscillatory circuit, watercooled capacitor Leistungsteller für Hochspannungsversorgung des Schwingkreises...
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Induktion Zentrifugalgießmaschinen für Präzisionsfeinguß von Titan Induction centrifugal casting machines for precision fine casting of titanium Technische Daten - Technical data Ti700Vac Supercast Titan HFS 3,3Ti Abmessungen / Dimensions (gen.) 844x670x1900 (b x t x h) (w x d x h) (casting m.) 920x900x1600 1500x1240x1800 680x680x1550 Gewicht / Weight (kg) 470 1030 270 Netzanschluß Mains supply (V/Hz/Ph 400/50/3 400/50/3 400/50/3 Netzaufnahme bei Vollast Mains input at full load (kVA) 19,5 36 6,6 Ausgangsleistung Output power (kW) 7,0 30 3,3 Nennfrequenz Nominal frequency (kHz) 800 10-20 1000...
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PLATICAST / TITANCAST / SUPERCAST Optionen / Options Umlaufkühlaggregat Cooling water circulator UK-21 / UK-31 / UK-50 / LWK-21 Infrarot-Spektralpyrometer KS-342 Infrared-spectral pyrometer IKS-342 Optisches Pyrometer 270/202 Optical pyrometer 270/202 Optisches Pyrometer können Platicast, Titancast und Supercast Platicast, Titancast, Supercast können zur mit passenden Umlaufkühlaggregaten ausge- genauen Messung des Schmelzpunktes mit Schmelztemperatur durch kontaktlose Tem- stattet werden. Auch bei Wasser mit hohem einem Spektralpyrometer mit Temperaturan- peraturerfassung. Zwei Displays für...
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TiAl / Ti - Produktionslinie / Production line Automatische Gießlinie für Titan- und TiAl-Bauteile Automatical casting line for Titanium- and TiAl components Einlegen einer gegossenen Gießform in einen Wärmebehandlungs-Banddurchlaufofen Insertion of a casted mould into a heat treat continuous belt furnace Für die Fertigung von Titan- und γ-TiAl-Bau- sind je nach Anwendungsfall konfigurierbar. TiAl / Ti Production line Turboladerrädern, bietet Linn High Therm For the production of Titanium- and γ-TiAl eine automatische Gießlinie mit S7-Steuerung components, e.g. turbine blades and turbo an, in...
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Drehherd-Auswachs- und Brennofen Dieser Kompaktofen in Leichtbauweise ist speziell für den harten Dauereinsatz in der Schmuckindustrie und im Feinguss ausgelegt. Er eignet sich in hervorragender Weise zum Ausschmelzen von Injektionswachsen, Formkunststoffen und zum Brennen von keramischen Gußformenkeramiken bzw. Küvetten. Seine besonderen Vorteile ergeben sich aus der idealen Kombination der Zweietagenbauweise und Drehvorrichtung: • beste Raumausnutzung • gleichmäßige Erwärmung • bedienfreundlich • optimale Energieausnutzung • hohe Lebensdauer. KK-DH 80 Nutzraumabmessung: 400 x 480 x 400 mm (B...
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Geräte zum Hart- und Weichlöten, Schweißen, Tempern Equipment for brazing, soldering, welding, melting HTG 2400 Faserisolierte Universalöfen VMK-S bis 1100 °C, mit hitzebeständigem gasdichten Muffeleinsatz für Schutzgasbetrieb. In die Faser-Muffel sind langlebige Kanthal-A1-Heizwendel eingebettet. Durch die Anordnung der Heizelemente wird eine gleichmäßige Temperaturverteilung erzielt. In Verbindung mit der Isolation lassen sich wesentlich schnellere Aufheiz- und Abkühlzeiten und ein um 40 % reduzierter Stromverbrauch realisieren. Die Regelung wird in zwei Versionen angeboten: 1. Ein PID-Regler...
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Edelsteinwarmbehandlung / Heat treatment of gemstones Heat treatment of gemstones High quality high temperature furnaces HT - modernster Ofenbautechnik für universelle designed according latest status of technics - Wärmebehandlungen. Sehr kurze Aufheiz- for universal heat treatment processes. Very und Abkühlzyklen bei hoher Temperaturge- short heating up and cooling down cycles at nauigkeit. Modernes und bedienungsfreundli- high temperature accuracy. Modern and user- ches Design. Standardgrößen 4, 12.5, 26, friendly design. Standard types 4, 12.5, 26, 52.5 l chamber volume (optional 200 l). HT...
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Edelsteinwarmbehandlung / Heat treatment of gemstones Vor und nach der Wärmebehandlung Before and after heat treatment Corundum-Star Der Ofen kann auch unter Luft, an neutraler Corundum-Star, furnace volume 3 l, up to Eine Verbesserung der Farbqualität erzielt man Ofenatmosphäre bei geringfügig reduzierter 1820 °C. The standard version of this furnace durch geeignete Wärmebehandlung für Rubine Maximaltemperatur, sowie bei Neutralgas mit can work under increased oxygen at 6 bar (op- und Saphire im Bereich zwischen 1600 °C und tional 25/50 bar) overpressure leading to much maximal 1900 °C. Wichtig...
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