PVP series

PVP series

PVP series

Product catalog summary
Overview: The document provides comprehensive specifications and testing data for the Planeveyor series, designed for cleanroom environments. These systems are crucial for manufacturing processes involving glass substrates and other sensitive materials, ensuring minimal contamination and optimal performance.
Specifications: The Planeveyor series includes models such as PVP, PVPR, PVPA, and PVP30JC, each tailored for specific applications like wear resistance, heat resistance, static prevention, and vacuum environments. Key features include dust discharge, spring cushioning, and seismic isolation.
Materials: The document details the properties of engineering plastics used in Planeveyor systems:
  • POM (Polyacetal): High processability and balanced mechanical properties, suitable for continuous use at 80°C.
  • UHMWPE (Ultra High Molecular Weight Polyethylene): Superior abrasion and impact resistance, usable at 80°C.
  • PEEK (Polyetheretherketone): Excellent heat resistance up to 150°C, resistant to wear and abrasion.
  • PI (Polyimide): Usable up to 250°C continuously and 450°C for short periods, with excellent wear resistance.
  • Dielectric Type (Antistatic): Mitigates static electricity issues, with a surface resistivity of 10 to 10 Ω.
Testing Procedures: Tests on the PVP20B series focused on dust generation and endurance running in a controlled clean box environment, measuring particle data to ensure minimal dust generation.
Performance and Recommendations: Planeveyor systems minimize damage to glass surfaces and reduce dust generation compared to conventional methods. Options for drilling holes in the bolt section for fine dust aspiration are highlighted.
Model Specifications: Detailed specifications for PVP and PVPR series models include recommended load capacities, tightening torques, and material compositions, designed for upward and downward use with specific recommendations.
Conclusion: Optimized for cleanroom applications, Planeveyor systems offer a range of materials and configurations to meet diverse operational requirements, emphasizing the importance of selecting appropriate materials for performance and longevity.
Features:
  • Cleanroom Compatibility: Designed to minimize dust and contamination, suitable for sensitive environments.
  • Lock Mechanism: Unique air force mechanism to prevent positional displacement of workpieces.
  • Cost Efficiency: Use of POM molded parts for cost reduction in the PVP20B series.
Applications: Ideal for handling delicate materials such as glass substrates in cleanroom environments, ensuring precision and cleanliness.
Additional Information: Includes references to 3D-CAD files for detailed design and implementation guidance.
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Catalog excerpts

PVP series-1

Planeveyor used in clean room needs to its materials to be changed and cleaned level depending on various usage environments (wear resistance, heat resistance, static prevention, vacuum environment, etc.) in the manufacturing process of glass substrates and others. Atec conducts assembly and packaging in clean booth and clean bench. In parts unit, cleaning with pure water using a degreasing / dedicated cleaner is performed, and the resin powder attached to the surface at the time of ball processing is also removed to the limit. PVP series / Flow chart of Cleaning and Assembly Item name and Quantity confirmation • Dimension check by sampling /Deburring operation Settings for Cleaning time of ultrasonic cleaning machine and the water temperature (42 °C)/Five minutes degassing operation Cleaning with exclusive cleaner (Resin: Neutral detergent • Stainless : Paraffinic detergent) Cleaning with exclusive cleaner (Resin: Neutral detergent * Stainless : Paraffinic detergent) / Five minutes degassing operation Cleaning rinse with pure water Using hot air circulation dryer Visual inspection by sampling/ Confirmation of degreasing Conduct a full inspection by using a glass/Visual inspection to check running and track Representative of engineering plastics with high processability. It has well balanced mechanical properties and continuous use temperature usage which is around 80 °C. It is sensitive to strong acids and flammable. < Ultra high molecular weight polyethylene > < Dielectric type (antistatic) > Especially excellent in abrasion resistance (POM, higher abrasion resistance than stainless steeUlmpact resistance is the bPVPAnue.n^^^ against water, but the continuous usage temperature is around 80 °C. Polymer resin which has excellent heat resistance (continuous temperature usage 150 °C), Weariness resistance and abrasion resistance and can be used except concentrated sulfuric acid. Almost no gas elution. 100% polyimide super heat resistant resin. (Continuous use at 250 °C, use limit at 450 °C for short time use) Resin that has excellent wear resistance without being affected by organic solvent, grease, oil. Each material is black in antistatic grade. It is used to address problems due to ESD and other static electricity with a surface resistivity of 103 to 107O. Body and small ball adopt dielectric type resin or stainless steel. *Other materials can also be manufactured. Please feel free to contact us if you have any desired specifications.

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PVP series-2

Cleanroom compatible Planeveyor [Resin type] series (PAT.P) Data of rising dust and durable running. We measure particle data around one cubic foot when running in a clean box. ■ Test specification Rising dust test: measurement type Endurance running test: measurement type Test load Running speed PVP contact surface PVP20BJ-JJ (Main ball: POM / Small ball: POM / Body: POM) PVP20BU-JJ (Main ball: UHMWPE / Small ball: POM / Body: POM) 14.7N (1.5kgf) 300mm/sec Use glass piece ■ Environment in the clean box Dust generation data when not running Continuous operation of box fan Measuring equipment...

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PVP series-3

Cleanroom compatible Planeveyor Resin type It will be adapted for conveying and positioning according to the conditions, suppressing damage on the glass surface by selecting the material of various plastics. It is lighter and has less dust generation than the conventional positioning method using supporting plastic pin and others. It is possible to aspirate fine dust that has entered inside by drilling holes in the bolt section. (option) Load Capacity tightening torque Material Resin body Conductive combination tightening torque Load Capacity Resin body SUS body Upward·Downward Upward·Downward...

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PVP series-4

Load Capacity tightening torque 14.7N (1.5kgf) 1.3 - 1.6N·m Load Capacity torque 14.7N (1.5kgf) 1.3 tightening - 1.6N·m Load Capacity tightening torque tightening torque Load Capacity Material Resin body Material Resin body Use Direction Upward·Downward Use Direction Upward·Downward SUS body Material SUS Material body Resin body UseUpward·Downward Direction UseUpward·Downward Direction Upward·Downward Resin body Combination Material UseUpward·Downward Direction Combination Material UseUpward·Downward Direction Resin body Upward·Downward SUS bodyUpward·Downward Upward·Downward Resin body SUS body...

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PVP series-5

PVPR10BJ-SJ *Pictures are an example of Recommended products. Model Load Capacity PVPR10BJ-SJ *Pictures are an example of products. *Pictures are an example of products. Recommended P V P R 1 0Pressure B M a i nRange b a l l L o c k Ty p e tightening torque P V P R 1 0 B M a i n b a l l L o cResin k Ty p e P VPPRR1100 a ibna lbl aLlol cLk oTy c kp eTy p e PV BBMM ain Recommended PVPR10BJ-SJ Model PVPR10B ☐-☐☐☐ 4.9N Capacity (0.5kgf) Load Recommended *Pictures arean an are example products. PVPR10BJ-SJ Recommended *Pictures anPVPR10BJ-SJ example of products. *Pictures are ofof Model *Pictures...

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PVP series-6

PP VRP2R02B0- H B -M H aM aol lc L ck p iet h[ W i tsht S Duucstti oSnuhcot il e o]n h o l e ] PV i nabi n a l lb L k oTy p eTy [W Du .dwg .dxfu s.dxf .dwg .pdf PPVVPPRR220 H MMaa l lo L kpTy 0B B --H i ni nb abl la L c ko c Ty e [p Wei t h[ W D iutsht D S u c t ti oS n uhcotl ieo] n h o l e ] *Pictures are an example of products. Body material and weight P V P R 2 0 B - H M a i n b a l l L oL c ko c Ty e [p Wei t h[ W D iutsht D S uucst ti oS n uhcotl ieo] n h o l e ] kpTy P V P R 2 0 B -Recommended H Main ball Recommended Model Load Capacity *Pictures are an example of products. PVPR20BJ-JJ-H...

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PVP series-7

Cleanroom compatible Planeveyor Resin molded type Cleanroom compatible Planeveyor Resin molded type Recommended use load type 78.4 N (8 kgf) of general-purpose type which realized substantial cost reduction by making body parts into POM molded parts. It is a cleanroom compatible Planeveyor. Recommended use load type 78.4 N (8 kgf) of general-purpose type which realized substantial cost reduction by making body parts into POM molded parts. Cleanroom compatible Planeveyor Resin molded type It is a cleanroom compatible Planeveyor. PVP30JC PVP30JC series PVP30JC series Cleanroom compatible Planeveyor...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
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