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HPR-02. Self-regulating pump for open loop operation.

HPR-02. Self-regulating pump for open loop operation.
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HPR-02. Self-regulating pump for open loop operation.

Product catalog summary
Design Characteristics
The HPR-02 is a high-pressure axial piston pump designed for open loop systems with a swash plate design. It supports both clockwise and counter-clockwise rotation and is self-priming at high nominal speeds. The pump can achieve higher rotating speeds through tank pressurization or swash angle reduction. It features adaptive noise optimization (SPU) and decompression fluid drainage via the pump housing for suction side stability. The pump includes exact and rugged load sensing controls, SAE high-pressure ports, and a mounting flange with ANSI or SAE spline shaft. Optional configurations include tandem and multiple pumps.
Product Advantages
The pump offers energy-saving operation through "flow on demand" control, dynamic response, and excellent suction up to rated speed. It provides noise optimization across the entire operational range and optimal interaction with Linde LSC-directional control valves and LinTronic. The design is compact with high power density, high pressure rating, reliability, and long working life.
Operational Parameters
  • Life Time Recommendations: To extend service life, maintain speed below continuous maximum, keep operating pressure under 300 bar on average, and ensure fluid purity of 18/16/13 according to ISO 4406.
  • Tank Connection and Filtration: Ensure proper drainage of leakage and decompression oil to avoid excessive housing pressure. Use high purity oil to extend service time, with a minimum purity of 20/18/15 according to ISO 4406.
  • Mounting Orientation: Preferred horizontal mounting, with vertical configurations available upon request.
  • Pressure Fluids: Use mineral oil HLP to DIN 51524-2 or biodegradable fluids as per ISO 15380. Recommended viscosity ranges from 10 to 80 cSt.
Linde LSC-System
The Linde Synchron Control System (LSC-System) enables demand-oriented pump volume control based on load sensing technology. It offers precise control characteristics, dynamic response, and load-independent synchronous movements of actuators. The system is designed for high efficiency and energy optimization.
Noise Reduction
The SPU silencer reduces pressure pulsations by up to 70% without affecting pump functionality and efficiency. This system is adaptive over the entire operating range and requires no setup or maintenance.
Technical Data
The pump supports various rated sizes with maximum displacement ranging from 55 to 281.9 cc/rev and maximum operating speeds from 1800 to 2700 rpm. It can handle continuous pressures up to 250 bar and peak pressures up to 500 bar. The permissible housing temperature is up to 90°C, and the pump weight varies from 39 to 177 kg depending on the model.
Overview
This document provides technical details on various controllers used in hydraulic systems, specifically focusing on E1L and H1L controllers with load sensing and electric/hydraulic override capabilities. It covers mode control, power limit regulation, and the integration of these functions in pump controllers.
Mode Control
Mode control involves modulating the ∆p LS-signal electrically at an orifice, such as a directional control valve. This modulation allows for precise control of the pump's volume flow, enhancing actuator movement precision.
Power Limit Regulation
The system detects reductions in prime mover speed and limits the pump's volume flow by modulating the ∆p LS value. This ensures the maximum power capacity is not exceeded, maintaining optimal performance regardless of external conditions.
E1L and H1L Controllers
The E1L controller offers electric override for mode selection and power limit regulation, allowing direct signal transfer without delays. The H1L controller provides hydraulic override capabilities, useful in tandem configurations with E1L controllers for master-slave operations.
Controller Characteristics
Both E1L and H1L controllers allow for ∆p LS-signal reduction, with specific settings for different pressure levels. The document includes diagrams illustrating the relationship between control current and ∆p LS value.
Electrical Properties
Controllers operate on direct current with specific supply voltages and control types, including digital control via PWM and analogue control. They feature various connector types and protection classes.
Position Feedback Controllers
TL2, LEP, and ETP controllers provide feedback on the swashplate position, offering features like pressure cut-off and power limitation. These controllers are mounted on the pump housing and allow for precise control of pump flow and pressure.
Power Limitation and Flow Control
TL2 controllers offer hyperbolic power limitation, optimizing power utilization. LEP and ETP controllers provide electro-proportional flow setting and pressure cut-off, protecting the hydraulic system from overload.
Dimensions and Connections
The document provides dimensions and connection details for various controllers, including test ports and load sensing signal ports.
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Catalog excerpts

HPR-02. Self-regulating pump for open loop operation.-1

Self-regulating pump for open loop operation.

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HPR-02. Self-regulating pump for open loop operation.-2

optimum utilisation of power swash plate hydrostatic bearing piston-slipper assembly one-piece design for high rigidity valve plate housing highly integrated servo-controlled swash plate power take-off for mounting of additional pumps cylinder barrel suction channel optimized suction capacity without tank pressurization reduced pressure pulsation over the entire operating range Design characteristics >> high pressure axial piston pump in swash plate design for open loop systems >> clockwise or counter clockwise rotation >> self-priming at high nominal speed >> higher rotating speed by tank pressurization...

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HPR-02. Self-regulating pump for open loop operation.-3

Linde Hydraulics product range Find the right products for your application. Product range Linde product name Valve technology Self-regulating pump Variable pump Variable motor Regulating motor Fixed motor Electronic control unit Peripheral eguipment open loop operation closed loop operation closed and open loop operation closed and open loop operation closed and open loop operation open loop operation closed and open loop operation open loop operation open loop operation closed and open loop operation closed and open loop operation Operational parameters >> Life time recommendations 6 >> Tank...

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HPR-02. Self-regulating pump for open loop operation.-4

General technical data. Overview of technical data *) higher rotating speed by tank pressurization or swash angle reduction. See «Suction speed>> **) theoretical data of a single unit without efficiency effects The maximum input and maximum PTO torgue allows to form multiple units. One of the first two pumps in such an assembly can thereby operate at maximum power, while the other can operate at continuous power. The PTO at the second pump then offers 30% of a single pump's continuous power rating. Example for HPR 135-02 Maximum input torgue = 907 Nm + 540 Nm + 540*0.3 Nm = 1609 Nm Standard Linde-name...

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HPR-02. Self-regulating pump for open loop operation.-5

General technical data. Selection diagram Suction speeds

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HPR-02. Self-regulating pump for open loop operation.-6

Operational parameters. Life time recommendations Life time recommendations Linde high pressure units are designed for excellent reliability and long service life. The actual service life of a hydraulic unit is determined by numerous factors. It can be extended significantly through proper maintenance of the hydraulic system and by using high-guality hydraulic fluid. Beneficial conditions for long service life >> Speed lower continuous maximum speed >> Operating pressure less than 300 bar Ap on average Max. pressure only at reduced displacement >> Power continuous power or lower >> Purity of...

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HPR-02. Self-regulating pump for open loop operation.-7

Operational parameters. Tank connection, filtration, mounting orientation Tank connection The leakage and decompression oil generated during pump operation is drained from the rotating group into the pump housing. Excessive housing pressure must be avoided through suitably dimensioned piping between the housing and the tank. Filtration High purity oil can extend the service time of the hydraulic system significantly. In order to guarantee long-term proper function and high efficiency of the hydraulic pumps the purity of the pressure fluid must comply with the following criteria. >> For reliable...

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HPR-02. Self-regulating pump for open loop operation.-8

Operational parameters. Pressure fluids In order to ensure the functional performance and high efficiency of the hydraulic pumps the viscosity and purity of the operating fluid should meet the different operational reguirements. Linde recommends using only hydraulic fluids which are confirmed by the manufacturer as suitable for use in high pressure hydraulic installations or approved by the original eguipment manufacturer. Permitted pressure fluids >> Biodegradable fluids in accordance with ISO 15380 on reguest >> Other pressure fluids on reguest Linde offers an oil testing service in accordance...

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HPR-02. Self-regulating pump for open loop operation.-9

Linde LSC-System. The Linde Synchron Control System (LSC-System) for open loop hydraulic circuits enables demand-orientated pump volume control based on load sensing technology (LS technology). A LSC-System compensates the effect of varying loads, varying numbers of actuators and different load levels at different actuators. This happens automatically, thereby making machine operation more convenient since, unlike in other systems, continuous corrective action is no longer required. The LSC-System enables high-efficiency hydraulic systems to be realized that are strictly orientated to the machine...

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HPR-02. Self-regulating pump for open loop operation.-10

Noise reduction. SPU silencer In hydraulic systems pressure pulsations can lead to noise emission. These pressure pulsations are a result of the inherent nonuniformity of the volume flow in rotary piston pumps. In open loop hydraulic circuits pressure pulsations primarily originate from within the hydraulic pump during the compression stroke, i.e. when a piston coming from the low-pressure side (suction side) enters the high-pressure side, where it is suddenly subjected to high pressure. The higher the pump speed and the pressure difference between the low-pressure and high-pressure side, the...

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HPR-02. Self-regulating pump for open loop operation.-11

Noise reduction. SPU silencer SPU silencer function HPR-02 with SPU >> Reduction of pressure pulsations over the entire operating range >> Reduction of noise emission by approx. 50 % >> Reduction of volume flow fluctuations >> Ready for use immediately no maintenance reguired >> Simple and rugged design >> Minimum increase in weight and volume The following diagrams illustrate the immediate effect of pulsation level reduction via SPU on the sound pressure level and there- fore the perceived noise emission. Comparison of sound pressure levels for a HPR 75-02 pump with and without SPU Speed [rpnY...

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HPR-02. Self-regulating pump for open loop operation.-12

Torque transmission. Depending on the selected components, different torques may be transferred. Please ensure that the load transfer components such as mounting flange, PTO-through shaft and additional pumps are designed adequately. Our sales engineers will be pleased to provide design advice. This shows the input side (A) and PTO- / output side (B) of a HPR-02 pump. The information on the following pages refers to >> mounting flange and drive shaft (A) » PTO flange and through shaft (B) Bolt hole diameter Bolt hole length

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.