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Power Wave® S500

Power Wave® S500

Power Wave® S500

Product catalog summary
Recommended Wire Feeders: The document recommends Power Feed® 84 Bench and Boom models, and Power Feed® 25M for use with the Power Wave® S500.
Product Overview: The Power Wave® S500 is an advanced process welder capable of Stick, DC TIG, Pulsed DC TIG, MIG, Pulsed MIG, and Flux-Cored processes. It is designed for welding on thicker materials with a fast arc response and over 65 standard welding waveforms.
Specifications:
  • Input Voltage: 200/208/220/230/380/400/415/460/575V, 3-phase, 50/60 Hz.
  • Input Current: 80/73/41/37/29A at 40% duty cycle and 60/54/30/27/21A at 100% duty cycle.
  • Output Range: 5-550 Amps.
  • Rated Output: GMAW 550A/41.5V/40% and 450A/36.5V/100%.
  • Weight/Dimensions: 150 lbs (68 kg), 22.5 x 14 x 24.8 inches (571 x 355 x 630 mm).
Features:
  • PowerConnect™ Technology: Automatically adjusts to input power from 200-600V, maintaining constant welding output.
  • Tribrid™ Power Module: Offers high power factor and efficiency.
  • CheckPoint™: A cloud-based data collection tool for analyzing welding data.
  • Durable Case: IP23 rated for harsh environments.
  • Standard Ethernet: Allows for easy software upgrades.
Applications: Suitable for construction, aerospace, fabrication, automotive, and production industries.
Waveform Control Technology®: Includes Pulse, Pulse-on-Pulse®, Power Mode®, RapidArc®, and Rapid X™ (with STT® Module). It is upgradable for future processes.
Optional Accessories:
  • K3001-2 S-Series User Interface Kit: Provides control over welding parameters and includes a TIG Gas Solenoid.
  • DeviceNet™ Kit: Allows connectivity for power source control.
  • Inverter and Wire Feeder Cart: Designed for easy mobility and cable storage.
General Options: Various kits and accessories are available for enhancing the welding setup, including gas regulators, fume control solutions, and cooling systems.
Customer Assistance Policy: Lincoln Electric provides information and advice to the best of their ability but does not assume liability for the use of their products. Customers are responsible for the selection and use of products.
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Catalog excerpts

Power Wave® S500-1

ADVANCED PROCESS WELDERS Processes Stick, DC TIG, Pulsed DC TIG, MIG, Pulsed MIG, Flux-Cored Product Number K2904-1 Power Wave S500 K3187-2 Power Wave S500 Ready-PaK K3186-2 Power Wave S500 One-PaK Rated Output GMAW: 550A/41.5V/40% GMAW: 450A/36.5V/100% Input Current @ Rated Output 3 Ph / 40% Duty Cycle: 80/73/41/37/29A 3 Ph / 100% Duty Cycle: 60/54/30/27/21 A Output Range 5-550 Amps See back for complete specs Powerful Multi-Process Capability. The multi-process Power Wave® S500 is packed with Lincoln Electric performance technology for welding on thicker materials. It provides an extremely fast arc response, includes over 65 standard welding waveforms for optimized performance on almost any application and efficiently converts input power to reduce operational costs. Construction Aerospace Fabrication Automotive Production FEATURES PowerConnect™ Technology (Patent-Pending) – Automatically adjusts to input power from 200-600V, 50 or 60 Hz, three phase. Welding output remains constant through the entire input voltage range. Tribrid™ Power Module – Exceptional welding performance with high power factor and efficiency. Durable Case – IP23 rated to withstand harsh environments. Standard Ethernet – Allows for effortless software upgrades through powerwavesoftware.com RECOMMENDED WIRE FEEDERS Power Feed® 84 Bench and Boom models Power Feed® 25M www.lincolnelectric.com/green WAVEFORM CONTROL TECHNOLOGY® PROCESS CAPABILITIES Pulse Pulse-on-Pulse® Power Mode® RapidArc® Rapid X™ (With STT® Module) Upgradable for additional processes to be developed in the future. Publication E5.115 | Issue D­ te 03/14 a © Lincoln Global, Inc. All Rights Reserved. THE LINCOLN ELECTRIC COMPANY 22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A. PH: 216-481-8100 • www.lincolnelectric.com Standard 115V (10A) AC Duplex Auxiliary Power Receptacle – Features patentpending Surge Blocker™ Technology to ensure simultaneous welding performance is not compromised by high starting current devices such as grinders (typically requiring 60A or more peak surge current). CheckPoint™ – A cloud-based data collection tool allows customers to view and analyze welding data on almost any device – desktop, laptop, iPhone® or iPad®, Blackberry® and others. Track equipment usage, store weld data, configure fault limits and more. Shown: K2904-1 Power Wave S500 Two Year Extended Warranty Available in the U.S.A. and Canada.

 Open the catalog to page 1
Power Wave® S500-2

Reversible handles shown 1. Optional S-Series User Interface Kit (K3001-2) for Stick, TIG and CV MIG with voltage sensing feeder Main Power Switch Reversible Handles Standard 115V (10 Amp) AC Duplex Auxiliary Power Receptacle and Circuit Breaker 10. ArcLink® Welding System Component Communication Cable Receptacle 11. Sync Tandem/STT® Receptacle 12. Optional DeviceNet™ Kit (K2827-2) 13. Input Power Cable Connection 14. TIG Solenoid Kit Knockout Plate (for optional TIG solenoid included with K3001-2 S-Series User Interface Kit) 15. Ethernet Cable Receptacle Work Sense Lead Receptacle Output Control...

 Open the catalog to page 2
Power Wave® S500-3

WHAT’S INCLUDED Ready-Pak® Packages are assembled and shipped on one pallet. One-Pak® Packages are not assembled. All packages can be ordered using a single Product Number (K#). Welding wire and shielding gas must be ordered separately. Power Wave® S500/Power Feed® 84 Bench Feeder Ready-Pak®, includes: Power Wave® S500/Power Feed® 84 Bench Feeder One-Pak®, includes: • Power Feed® 84 Bench Model (K3328-13) • Power Feed® 84 Bench Model (K3328-13) • Wire Reel Stand • Wire Reel Stand • ArcLink®/Linc-Net™ Control Cable with Weld Power Cable - 8 ft. (2.4 m) • ArcLink®/Linc-Net™ Control Cable with Weld...

 Open the catalog to page 3
Power Wave® S500-4

RECOMMENDED ACCESSORIES GENERAL OPTIONS, CON’T Deluxe Adjustable Gas Regulator & Hose Kit Accommodates CO2 , Argon, or Argon-blend gas cylinders. Includes a cylinder pressure gauge, dual scale flow gauge and 4.3 ft. (1.3 m) gas hose. Order K586-1 Weld Fume Control Solutions Lincoln Electric offers a wide variety of weld fume control solutions, ranging from portable systems easily wheeled around the shop to shop-wide central systems servicing many dedicated welding stations. Request Publication MC08-70 STICK OPTIONS Accessory Kit Complete kit for stick welding. Includes 30 ft. (9.1 m) electrode...

 Open the catalog to page 4

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