ADVANCED PROCESS WELDERS Power Wave Advanced Module Input Power 40V DC Rated Output Capacity(1) 100% Duty Cycle: 300A@32V 40% Duty Cycle: 350A@34V Peak (Max.): 600A Processes GMAW-STT®, SMAW, GMAW, GMAW-P, GTAW 11.5 x 14 x 25 in. 292.1 x 355.6 x 635 mm (1) Host welding power source will be limited to these outputs. See back for complete specs Expand Your Welding Capabilities The Power Wave® Advanced Module increases flexibility by expanding your welding capabilities. The module has alternating current (AC) welding capability to run aluminum processes. With the module, you’ll have the ability to perform several welding processes with AC advanced waveform control - shielded metal arc, metal inert gas (MIG), pulsed MIG, tungsten electrode inert gas (TIG) and Surface Tension Transfer® (STT). Automotive Pipe Fabrication Heavy Equipment Pressure Vessels K2912-1 Includes: ower Source Output Pigtail P Adapter Cable (Tweco-style) 25 ft. (7.6 m) Remote Voltage Sense Lead ArcLink Output Receptacle Differential Input and Output (Sync Tandem Output) Shielding Gas Input Two Year Extended Warranty Available In the U.S.A. and Canada IP23S THE LINCOLN ELECTRIC COMPANY Publication E5.191 | Issue D te 10/13 a © Lincoln Global, Inc. All Rights Reserved. WHAT’S INCLUDED The Power Wave Advanced Module – Provides multi-process reverse polarity (DC+), straight polarity (DC-), AC, high frequency TIG and STT functionality. Integrated Control Cables – Provides easy connection to compatible Power Wave models. Quick Lock Mounting System – Provides a way to safely secure the module to the power source. Ingress Protection (IP23) Safety – Provides use in outdoor applications. - Protects against the entry of mediumsized foreign bodies greater than 12 millimeters in diameter, along with spray water from any direction up to 60 degrees from the vertical. ArcLink® Digital Communications – Trades status and identification information while receiving high-speed, synchronized switching command from the power source. Intelligent Protection – Prevents potential damage caused by misconnection and voltage transients. Fan – Synchronizes operation with the host power source. 22801 St. Clair Avenue • Cleveland, OH • 44117-1199 • U.S.A. PH: +1.216-481-8100 • www.lincolnelectric.com
Open the catalog to page 1KEY CONTROLS CASE FRONT DESCRIPTIONS 1. Status light-emitting diode (LED) provides ArcLink status of module. Connects to workpiece, regardless of process. Connects to feeder for MIG welding, regardless of process. Power source mounting bracket. Negative input and positive input. Sense lead input provides voltage feedback to the power source from the module. Sense lead output provides voltage feedback. TIG electrode connects internally to MIG electrode, and provides high frequency capability for TIG starting. CASE BACK DESCRIPTIONS 1. Differential input and output pigtail connects to the differential...
Open the catalog to page 2Increases travel speed up to 40% Increases deposition up to 75% ADVANCED MODULE burnthrough Decreases CAPABILITIES Improves gap bridging AC POLARITY WELDING CAPABILITY Adding Pulse (GMAW) brings Power Wave augments the inverter-based DC welding AC Aluminumthe Advanced Module to your features that cannot be realized with standard DC pulse MIG welding. The AC pulse architecture of heat input by focusing the energy away from the base plate and process reduces thethe Power Wave with AC welding. Use AC for cleaning action on aluminum when switching the polarity of the arc. MIG or TIG welding, or use...
Open the catalog to page 3THREE REASONS TO BUY CONTINUED STT is a controlled MIG short circuit transfer process that uses current controls to adjust the heat independent of wire feed speed, resulting in superior arc performance, good penetration, low heat input control and reduced spatter and fumes. For more information see Nextweld® Document NX-2.20 Conventional CV short circuit transfer, using carbon dioxide (CO2) and .045 in. solid wire. Advantages of STT • Reduces lack of fusion • Increases puddle control • Capable of producing consistent X-ray quality welds • Reduces training time • Lowers fume generation and spatter...
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