WIRE FEEDER/WELDERS Input Power 208/230V, 1/60 Hz / 220V, 1/50 Hz Input Current @ Rated Output 208V:33A at 170A/24VDC/60% Duty Cycle 208V:40A at 216A/22VDC/30% Duty Cycle 230V:30A at 170A/24VDC/60% Duty Cycle 230V:36A at 216A/22VDC/30% Duty Cycle Rated Output 170A at 24VDC/60% Duty Cycle 216A at 22VDC/30% Duty Cycle The Professional’s Choice . The POWER MIG® 216 offers autobody and sheet metal fabrication shops top welding performance with a host of professional features. FEATURES Diamond Core Technology™ – Delivers a forgiving arc, excellent out-of-position arc action, low spatter and a wide voltage sweet spot for steel, stainless steel or aluminum. MAXTRAC® Cast Aluminum Industrial Wire Drive – Features dual driven rolls, regulated wire feed speed control, brass-to brass connections and Lincoln Electric’s 100% wire supporting split wire guide system. More Output and Better Efficiency – Compare the best in class rated output, wide amperage range and efficiency. Spool Gun Ready – Just remove the standard MIG gun and plug in the optional Magnum® PRO 100 SG spool gun for enhanced aluminum wire feeding performance. New! Great Value-Adding Features – • Coil Claw™ Cable Management system keeps your workstation organized. • Convenient top-mounted gun expendables tray. • All metal case front. Metal Fabrication Maintenance and Repair Autobody/Farm Light Industrial ISO SPOOL GUNS Good Magnum® PRO 100 SG WHAT’S INCLUDED Magnum® PRO 250L gun and 15 ft. (4.5 m) “quick-connect” cable assembly equipped with fixed gas nozzle assembly. Top-mounted gun expendables tray. Built-in undercarriage with easy-load gas cylinder platform. Work clamp and 10 ft. (3.0 m) cable. 10 ft. (3.0 m) 230V input power cable with plug. Drive roll and wire guide to feed both .035 in. & .045 in. (0.9 & 1.2 mm) wire. Gas regulator and hose kit for argon blend gases. (For use with CO2 shielding gas, order a Lincoln Electric S19298 CO2 shielding gas bottle adapter.) Large color coded procedure recommendation sheet. THE LINCOLN ELECTRIC COMPANY Publication E7.52 | Issue D te 02/14 a © Lincoln Global, Inc. All Rights Reserved. 22801 St. Clair Avenue • Cleveland, OH. • 44117-1199 • U.S.A PH: +1.216-481-8100 • www.lincolnelectric.com Max. Open Circuit Voltage 36VDC Amperage Range 30 - 250A Wire Feed Speed 50 - 700 IPM (1.3 - 17.8 m/min) Weight/Dimensions (H x W x D) 206.5 lbs. (93.7 kg) 32.56 x 19.15 x 39.92 in. (827 x 487 x 1,014 mm) Two Year Extended Warranty Available.
Open the catalog to page 1KEY CONTROLS 1. Power on/off switch The POWER MIG® 216 control panel with the calibrated wire feed speed and the seven tap position voltage knob makes it easy to select the right procedure for your application. 2. Wide range wire feed speed (WFS) control (up to 700 ipm). The dial is calibrated in true inches per minute for easy, accurate procedural change. The recommended settings are easily identified by the color coded procedural chart permanently mounted inside the wire drive compartment. 3. Seven voltage taps 4. Brass to brass gun connection bushing and work clamp access 5. Gun trigger lead...
Open the catalog to page 2WIRE DRIVE SYSTEM Easy turn numeric tension indicator with optimized ranges for different wire types. Internal feedback drive system allows you to maintain constant wire feed speed for consistent welds. Split guides support the wire through the entire drive system to minimize feeding problems. Wide idler arm hinge provides improved drive roll clamping pressure. Reliable brass-to-brass gun receiver bushings provide connectivity to Magnum® or competitive guns. Easier interchangeability, better mechanical support and electrical current transfer. Input bushing protects the wire from damage. Two gear...
Open the catalog to page 3PROCESS CAPABILITIES Electrode Wire Electrode Polarity Minimum Thickness Ar/CO2 Blend or (Tri-Mix) 90% He, 7-8% Ar/Balance C02 Flux-Cored, Gas-Shielded Mild Steel Flux-Cored, Self-Shielded Mild Steel Lincoln Electric recommends multiple pass welds on 1/2 in. (12.7 mm) material. Consult the appropriate application procedures and guidelines for selecting the correct wire size, gas type and number of passes. (2) For .035 in. (0.9 mm) and 4043 aluminum wire, the spool gun is recommended for best feeding results. (3) .035 in. and .045 in. (0.9 and 1.2 mm) NR®-211-MP is only recommended up to 5/16...
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