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HYPERFILL®

HYPERFILL®
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HYPERFILL® Ready-Pak® Packages and Components High Deposition Welds- Faster, Easier The HyperFill® twin-wire solution was developed to revolutionize heavy fabrication productivity. Designed for semiautomatic and robotic applications, HyperFill redefines high deposition welding – allowing you to make larger welds, faster and more easily. With its innovative twin-wire design, HyperFill allows for deposition rates above 18 lbs/hr (24+ lbs/hr robotically ) without compromising weld quality or operator ease-of-use. » Maximize productivity – Increases deposition rates over single wire applications » Improve weld quality – Stable arc for easy control of large weld puddles » Low system complexity – Powered by a single power source. Fed through a single wire feeder and single contact tip Publication E12.360 | Issue Date 09/23 © Lincoln Global Inc. All Rights Reserved All trademarks and registered trademarks are the property of their respective owners. www.lincolnelectric.com Processes » Patented Twin Wire Solution Applications » Heavy Fabrication High Deposition Welds Solution Requirements » HyperFill® is a patented and licensed twin-wire solution that is designed to perform specifically with select Lincoln Electric welding wire. To access this licensed solution, activation is required through the Lincoln Electric REVEAL™ Activation Platform. For more details, reference

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HYPERFILL READY-PAK® PACKAGES HyperFill Ready-Pak® Packages include everything needed to run the HyperFill process assembled and shipped on one pallet. Welding wire, shielding gas, and coolant must be ordered seperately. HyperFill - Single Ready-Pak, includes: HyperFill - Dual Feeder Ready-Pak, includes: • Power Feed® 84 Wire Feeder (K3328-3) • Power Feed® 84 Dual Wire Feeder (K3330-3) • Cool Arc® 55S Water Cooler (K3086-2)(1) • Cool Arc® 55S Water Cooler (K3086-2)(1) • Magnum® PRO Water Cooled 500A Gun (K4522-2-10-564) • Magnum® PRO Water Cooled 500A Gun (K4522-2-10-564) • HyperFill Dual...

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HYPERFILL® WIRE-FEEDER / UNDERCARRIAGE ONE-PAK PACKAGES HyperFill One-Pak Packages below do not include Power Sources, control cables, or work / electrode leads. SINGLE Qty. Power Feed® 84 - U/I, No Reel , USB Power Feed 84 HyperFill Cool Arc 55S (K5440-1) Power Feed 84 HyperFill Cool Wave 20S (K5440-3) Power Feed® 84 Dual Wire Feeder - U/I, No Reel, USB Magnum® PRO 500 Water Cooled Welding Guns M-F Quick Disconnect Water Hose Kit (7 ft) Four Wheeled Wire Feeder Undercarriage Incoming Ball Bearing Bushing for Lincoln® Conduit Power Feed 84 HyperFill Cool Arc 55S (K5440-2) Power Feed 84...

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HYPERFILL - POWER SOURCES SEMI-AUTOMATIC POWER SOURCES ROBOTIC / MECHANIZED POWER SOURCES SEMI-AUTOMATIC WATER COOLERS ROBOTIC WATER COOLERS Product Number

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RECOMMENDED PRODUCTS HyperFill GMAW Component One-Pak® Packages include all gun and wire drive components needed to run the HyperFill process. Power source, Gateway Pendant Kit, wire feeder, water cooler, welding wire and shielding gas must be ordered separately. (4) Gun cable lengths over 20 ft (6.1m) are not recommended with 0.045/1.2 mm + diameter wire

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LINCOLN ELECTRIC PREMIUM WIRE The Hyperfill® process was designed and optimized with premium Lincoln Electric wire. The premium wire's tight manufacturing tolerances and chemistry control ensure consistent wire feeding and arc performance. Please consult your local Lincoln Electric representative for wire recommendations based on your specific application. HyperFill™ Waveform Activation Capability with Power Wave® and PIPEFAB™ Systems Your purchase of a Lincoln Electric Power Wave welding system comes with (i] a license to use Lincoln Electric standard Power Wave waveforms, and (ii]...

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