video corpo

HYPERFILL®

HYPERFILL®

HYPERFILL®

Product catalog summary
Overview: The document discusses the HyperFill® twin-wire solution by Lincoln Electric, aimed at boosting productivity in heavy fabrication through high deposition welding. It is applicable for both semiautomatic and robotic uses, achieving deposition rates over 18 lbs/hr while maintaining quality and ease of use.
Key Features:
  • Enhanced productivity with higher deposition rates compared to single wire applications.
  • Improved weld quality with a stable arc for easy management of large weld puddles.
  • Low system complexity, utilizing a single power source and a single wire feeder and contact tip.
Applications: Ideal for heavy fabrication and high deposition welds.
Solution Requirements: Activation through the Lincoln Electric REVEAL™ Activation Platform is necessary, and it is compatible with select Lincoln Electric welding wire.
Ready-Pak® Packages: These packages include essential components for the HyperFill process, excluding welding wire, shielding gas, and coolant. Configurations include Single Ready-Pak, Dual Feeder Ready-Pak, and Power Feed 25M HyperFill FCAW One-Pak.
Components and Accessories:
  • Details on power sources, wire feeders, water coolers, reel stands, drive roll kits, and water cooler hoses with product numbers and descriptions.
  • Recommended products include various HyperFill contact tips, drive roll kits, and gun liners.
Special Considerations: Procedures should be validated for multi-pass applications using HyperFill GMAW (solid wire). A separate license is required for HyperFill waveform capability when using Power Wave® and PIPEFAB™ systems.
Customer Assistance Policy: Lincoln Electric offers information and technical support but does not assume liability for the information provided or guarantee engineering advice.
Recommended Wire and Gas Regulator: Emphasizes using Lincoln Electric premium wire for optimal performance and provides details on recommended gas regulators.
See more

Catalog excerpts

HYPERFILL®-1

HYPERFILL® Ready-Pak® Packages and Components High Deposition Welds- Faster, Easier The HyperFill® twin-wire solution was developed to revolutionize heavy fabrication productivity. Designed for semiautomatic and robotic applications, HyperFill redefines high deposition welding – allowing you to make larger welds, faster and more easily. With its innovative twin-wire design, HyperFill allows for deposition rates above 18 lbs/hr (24+ lbs/hr robotically ) without compromising weld quality or operator ease-of-use. » Maximize productivity – Increases deposition rates over single wire applications » Improve weld quality – Stable arc for easy control of large weld puddles » Low system complexity – Powered by a single power source. Fed through a single wire feeder and single contact tip Publication E12.360 | Issue Date 09/23 © Lincoln Global Inc. All Rights Reserved All trademarks and registered trademarks are the property of their respective owners. www.lincolnelectric.com Processes » Patented Twin Wire Solution Applications » Heavy Fabrication High Deposition Welds Solution Requirements » HyperFill® is a patented and licensed twin-wire solution that is designed to perform specifically with select Lincoln Electric welding wire. To access this licensed solution, activation is required through the Lincoln Electric REVEAL™ Activation Platform. For more details, reference

 Open the catalog to page 1
HYPERFILL®-2

HYPERFILL READY-PAK® PACKAGES HyperFill Ready-Pak® Packages include everything needed to run the HyperFill process assembled and shipped on one pallet. Welding wire, shielding gas, and coolant must be ordered seperately. HyperFill - Single Ready-Pak, includes: HyperFill - Dual Feeder Ready-Pak, includes: • Power Feed® 84 Wire Feeder (K3328-3) • Power Feed® 84 Dual Wire Feeder (K3330-3) • Cool Arc® 55S Water Cooler (K3086-2)(1) • Cool Arc® 55S Water Cooler (K3086-2)(1) • Magnum® PRO Water Cooled 500A Gun (K4522-2-10-564) • Magnum® PRO Water Cooled 500A Gun (K4522-2-10-564) • HyperFill Dual Reel...

 Open the catalog to page 2
HYPERFILL®-3

HYPERFILL® WIRE-FEEDER / UNDERCARRIAGE ONE-PAK PACKAGES HyperFill One-Pak Packages below do not include Power Sources, control cables, or work / electrode leads. SINGLE Qty. Power Feed® 84 - U/I, No Reel , USB Power Feed 84 HyperFill Cool Arc 55S (K5440-1) Power Feed 84 HyperFill Cool Wave 20S (K5440-3) Power Feed® 84 Dual Wire Feeder - U/I, No Reel, USB Magnum® PRO 500 Water Cooled Welding Guns M-F Quick Disconnect Water Hose Kit (7 ft) Four Wheeled Wire Feeder Undercarriage Incoming Ball Bearing Bushing for Lincoln® Conduit Power Feed 84 HyperFill Cool Arc 55S (K5440-2) Power Feed 84 HyperFill...

 Open the catalog to page 3
HYPERFILL®-4

HYPERFILL - POWER SOURCES SEMI-AUTOMATIC POWER SOURCES ROBOTIC / MECHANIZED POWER SOURCES SEMI-AUTOMATIC WATER COOLERS ROBOTIC WATER COOLERS Product Number

 Open the catalog to page 4
HYPERFILL®-5

RECOMMENDED PRODUCTS HyperFill GMAW Component One-Pak® Packages include all gun and wire drive components needed to run the HyperFill process. Power source, Gateway Pendant Kit, wire feeder, water cooler, welding wire and shielding gas must be ordered separately. (4) Gun cable lengths over 20 ft (6.1m) are not recommended with 0.045/1.2 mm + diameter wire

 Open the catalog to page 5
HYPERFILL®-6

LINCOLN ELECTRIC PREMIUM WIRE The Hyperfill® process was designed and optimized with premium Lincoln Electric wire. The premium wire's tight manufacturing tolerances and chemistry control ensure consistent wire feeding and arc performance. Please consult your local Lincoln Electric representative for wire recommendations based on your specific application. HyperFill™ Waveform Activation Capability with Power Wave® and PIPEFAB™ Systems Your purchase of a Lincoln Electric Power Wave welding system comes with (i] a license to use Lincoln Electric standard Power Wave waveforms, and (ii] HyperFill...

 Open the catalog to page 6

All Lincoln Electric catalogs and technical brochures

  1. WELDING GLOVES

    13  Pages

  2. PIPEFAB™

    12  Pages

  3. CONSOMMABLES

    644  Pages

  4. MOBIFLEX

    3  Pages

  5. RP6 ™

    2  Pages

  6. MIG Wire

    2  Pages

  7. PROCESS Z

    6  Pages

  8. Vantage® 500

    8  Pages

  9. Vantage® 400

    8  Pages

  10. Ranger® 225

    6  Pages

  11. Outback® 145

    4  Pages

  12. Flextec? 450

    4  Pages

  13. ARC TRACKER

    2  Pages

  14. Idealarc 250

    2  Pages

  15. V275-S

    2  Pages

  16. AC/DC 225/125

    2  Pages

  17. AC225

    2  Pages

  18. S500

    4  Pages

  19. 84 SERIES

    4  Pages

  20. SP-180T

    2  Pages

  21. SP-140T

    2  Pages

  22. e2161

    2  Pages

  23. e2100

    2  Pages

  24. e260

    2  Pages

  25. e9502

    4  Pages

  26. e9181

    24  Pages

  27. K210-2/e910

    4  Pages

  28. e8200

    4  Pages

  29. e8101

    4  Pages

  30. K316L-1/e890

    2  Pages

  31. K1560-2/e452

    6  Pages

  32. K3038-1/e1213

    2  Pages

  33. K2647-4/e1203

    6  Pages

  34. K2618-1/e342

    6  Pages

  35. K2535-1/e337

    6  Pages

  36. e11500

    2  Pages

  37. e11100

    4  Pages

  38. e12150

    12  Pages

  39. SP-180T

    4  Pages

  40. SP-180T

    4  Pages

  41. X-Tractor 1GC

    4  Pages

  42. Miniflex

    4  Pages

Archived catalogs

*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.
About DirectIndustry
DirectIndustry is a marketplace that offers B2B players a complete experience, from product sourcing to purchase. DirectIndustry is an entity of VirtualExpo Group.