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Mechanized Solutions ® Robotic Solutions Integrated Solutions Basic Automation Solutions ® ™ Power Wave AC/DC 1000 SD, MAXsa and Cruiser Submerged Arc Equipment Systems ™ Bigger Welds, Faster. www.lincolnelectric.com/subarc ™

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Electric Company Submerged Arc Welding Platforms Lincoln Electric is the world's leading manufacturer of welding equipment and consumables. Our focus is helping companies make their welding operations more effective, more efficient, and more profitable. We are dedicated to two equally important goals. exceptional quality and exceptional service. Our field support team — with hundreds of field sales engineers and responsive Lincoln distributors in countries all over the world — is the largest in the industry. Innovative thinking. Fora quality, service-first attitude; innovative design,...

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Power Source Mechanized Solution Power Wave® AC/DC 1000® SD Basic Automation Solution Power Wave® AC/DC 1000® SD Integrated Solution and Robotic Solution Power Wave® AC/DC 1000® SD Submerged Arc Equipment Systems I [3]

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THE LINCOLN ELECTRIC COMPANY Power Wave® AC/DC 1000e SD Increase Productivity, Quality and Flexibility The Power Wave® AC/DC 1000® SD delivers Waveform Control Technology® to submerged arc welding. Choose constant current or con- stant voltage operation and set variable frequency and amplitude. Soft- ware-driven AC, DC positive or DC negative output allows the user to control the deposition rate and penetration. The result over conventional power sources is increased weld speeds, consistently higher quality welds and improved efficiencies in a single or multi-arc environment. www. line...

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POWER SOURCE Power Switch Status Lights Thermal Light Electrode Studs Work Studs Work Sense Lead Connector Ethernet Connector Bottom Rear View Circuit Breaker Circuit Breaker 12. Input Cable Location Paralleling Machines FEATURE LOADED, RUGGED CONSTRUCTION AND EASY MAINTENANCE 1. Easy Maintenance designed for Extreme Environments • Pull-out back panel provides fast access to heat sinks and other • Re-Usable filter prevents particulate matter from entering the machine. • Web-based Production Monitoring™ 2 allows fabricators to analyze and improve their welding operations 3. Easy-access...

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THE LINCOLN ELECTRIC COMPANY Cruiser Tractor The Cruiser™ is a flexible wire feeding tractor for heavy plate submerged arc welding in field and yard applications. Designed for big joints on big jobs. Weld butt joints and fillet joints at deposition rates up to 30 lbs./hr. Comes ready to weld with joint tracking kits and drive rolls for 5/32 in. 1 Designed for Welding Big Joints on Big Jobs - Ideal for welding heavy plate on barges, ships, large tanks, bridges, and offshore platforms. 1 High Deposition Rates Up to 30 lbs/hr. - Rated output of 1000 amps at 100% duty cycle. 1 Versatile Travel...

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MECHANIZED SOLUTION 2. Travel Mode Switch 3. Pushbutton Menu Options • Weld Mode Select • Travel Options 6. Start and Stop Pushbutton 7. Arc Start/End Options Selector • Start Options Indicator Light • End Options Indicator Light 8. Feed Reverse/Feed Forward Buttons • Save common procedures. (including travel) • Apply operator range or limits • Lockout changes for procedure RUGGED DESIGN & FLEXIBLE ADJUSTMENT FOR ANY CONFIGURATION • Heat treated aluminum alloy tubing • Creates a rigid frame for steady position • Mast and boom completely separates from the base for mobility 2. Heavy Duty...

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THE LINCOLN ELECTRIC COMPANY ArcLink -enabled Controller for Power Wave® AC/DC 1000® SD The MAXsa™ 10 controller offers a single monitoring and control point for the entire hard automation welding system. Operators have full control over AC and DC welding parameters and easy PLC interfacing to control fixture travel, timers and other system commands. • Severe Duty Ready - The controller is IP23 rated and ready for operation • Pendant Box - Mount the controller in the standard protective box or remove the pendant for hand-held operation. Extend hand-held operation from 4 feet (1.2 m) up to...

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BASIC AUTOMATION SOLUTION • AMPS Indicator Light 4. Flux Hopper Switch 5. Mode Select Panel (MSP) Display 6. Weld Mode Selector • Weld Mode Indicator Light • Frequency/Balance Indicator Light 7. Mode Select Panel Control Knob 8. Eight Memory Buttons: • Save common procedures • Apply operator range or limits • Lockout changes for procedure control 9. Feed Reverse/Feed Forward Buttons 10. Arc Start/End Options Selector • Start Options Indicator Light • End Options Indicator Light 11. Set-Up Menu Indicator • Volts Indicator Light 16. User Interface/Pendant Connector 18. Wire Drive Connector...

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THE LINCOLN ELECTRIC COMPANY MAXsa" 22 Feed Head Automation Wire Drive Designed specifically for hard automation applications, the MAXsa™ 22 Wire Drive delivers accurate wire feeding of large diameter submerged arc wires. Based on Lincoln's proven gearbox and cast aluminum feedplate, the MAXsa™ 22 model features a 32VDC permanent magnet, high torque motor that delivers plenty of traction to push up to 7/32 in. (5.6 mm) diameter solid wire. A top speed achieved by changing the gear ratio. Flexible Configuration - Can be used in single, tandem, Twinarc® Closed Loop Speed Control - Facilitates...

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BASIC AUTOMATION SOLUTION 1. Cross Seam Adjuster 11. Flux Valve Connector The TC-3 travel carriage allows the mounting of up to two feed heads/ controllers and wire reels to a beam for basic hard automation Beam Profile more precise dimensions.) CONTACT NOZZLES (ONE REQUIRED) 1. Submerged Arc Contact Nozzle Assembly For 5/64 thru 3/16 in. (2.0 thru 4.8 mm) electrode at currents generally below 600 amps. Outer flux cone gives full flux coverage with minimum consumption. (Rated for up to 650 amps.) 2. Positive Contact Assembly For single arc welding at high currents. Single arc contact jaw...

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