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Air Vantage® 650

Air Vantage® 650

Air Vantage® 650

Product catalog summary
Overview: The Air Vantage® 650 is an engine-driven welder designed for heavy-duty applications such as mining and repair work. It supports multiple welding processes including Stick, TIG, MIG, Flux-Cored, and Gouging. The product is equipped with a VMAC® rotary screw air compressor and offers significant AC generator power.
Specifications:
  • Processes: Stick, TIG, MIG, Flux-Cored, Gouging
  • Product Number: K2961-1
  • Output Range: 600A/44V/100%, 650A/40V/60%, 700A/38V/40%
  • Engine: 4-cylinder 1800 RPM Cummins® turbo-charged diesel
  • Weight/Dimensions: See back page for details
Features:
  • Rotary Screw Compressor: Delivers 60 SCFM at 100 PSI, suitable for arc gouging and air tools.
  • Multi-Process Welding: Offers five process modes including CC-stick, DC Touch Start TIG®, CV-wire, and arc gouging.
  • Generator Power: Provides 20 kW continuous 3-phase and 12 kW continuous 1-phase AC power.
  • Stainless Steel Enclosure: Offers durability and corrosion resistance.
Performance:
  • Chopper Technology®: Ensures fast response and superior DC arc welding performance.
  • VRD® (Voltage Reduction Device): Enhances safety by reducing open circuit voltage.
  • Simultaneous Weld and AC Generator Power: Capable of delivering up to 12,000 watts while welding up to 400 amps.
Applications: Suitable for mining, maintenance, and repair tasks.
Quality and Reliability: Features include high-quality insulation, protective frame trays, and strain reliefs on control connections. The system includes automatic shutdown for high oil pressure or engine temperature.
Options:
  • Power Plug Kit: Provides multiple plug options for various power needs.
  • Large Welder Trailer: Designed for heavy-duty use with superior rust and corrosion resistance.
  • Air Filter Kit: Reduces contaminants in compressed air.
Additional Equipment: The document also details Lincoln Electric welding equipment and accessories, including engine-driven welders, stick, TIG, and wire feeder options. It includes product numbers, descriptions, and ordering information.
Polarity/Multi-Process Switch: The K2642-1 switch is designed for Lincoln Electric Chopper Technology® engine-driven welders. It can be mounted on the welder roof using the K2663-1 Docking Kit, which is made from stainless steel for durability.
Stick Options: The accessory kit includes electrode and work cables, a headshield, and other components with a 400 amp capacity. Remote output controls are available in different cable lengths, allowing for remote adjustment of output.
TIG Options: The Pro-Torch™ PTA-26V TIG Torch is air-cooled with a 200 amp capacity. The Magnum® Parts Kit provides necessary accessories for TIG welding. Foot and Hand Amptrol™ options allow for remote current control during welding.
Wire Feeder Options: The LN-25 Ironworker™ Wire Feeder is a portable unit for flux-cored and MIG welding, featuring digital meters and a MAXTRAC® wire drive system. Various guns and kits are available for different wire sizes and applications.
Plasma Cutting: The Tomahawk® 1000 uses AC generator power from the engine-driven welder for cutting metal, requiring the K1816-1 Full KVA Adapter Kit.
Product Specifications: The Air Vantage® 650 series offers different configurations with varying outputs and features, including a Cummins® Turbo-Charged Diesel engine and specific dimensions and weight.
Recommended Accessories: The document emphasizes using Lincoln Electric consumables for optimal results and provides a disclaimer regarding the information's accuracy and liability.
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Catalog excerpts

Air Vantage® 650-1

ENGINE DRIVEN WELDERS Air Vantage 650 Processes Stick, TIG, MIG, Flux-Cored, Gouging Product Number K2961-1 See back for complete specs For Heavy Duty Jobs – Welder, Generator and Air Compressor Output Range See Back Page Rated Output Current/Voltage/Duty Cycle 600A/44V/100% 650A/40V/60% 700A/38V/40% Number of Cylinders 4 HP @ Speed (RPM) 69 HP @ 1860 RPM Weight/Dimensions (H x W x D) See Back Page APPLICATIONS Mining Maintenance & Repair For repair work in the mining industry and other heavy duty applications, the Air Vantage® 650 responds to high output demands! Excellent for arc gouging with up to 1/2 in. (12.7 mm) carbons. Also supports large diameter wire welding with up to .120 in. (3.0 mm) Innershield® NS-3M and most 3/32 in. (2.4 mm) Lincore® hardfacing wires. FEATURES Rotary Screw Compressor VMAC® brand rotary screw air compressor rated at 60 SCFM, 100 PSI, 100% duty cycle, delivers abundant air for arc gouging with up to 1/2 in. (12.7 mm) carbons, plasma cutting and air tools such as an impact gun. Multi-Process Welding, Separate Arc Gouge Mode Select one of five process modes, including CC-stick, downhill pipe (for stick), DC Touch Start TIG®, CV-wire or arc gouging mode which maximizes output with up to 1/2 in. (12.7 mm) carbon rods. Plenty of AC Generator Power 20 kW continuous 3-phase 240V AC generator power will operate industrial equipment such as plasma cutters, pumps, inverter welders and grinders. FEATURES, CONT’D Reliable Engine 4 cylinder 1800 RPM Cummins® turbo-charged diesel engine runs smooth and quiet. Two Year Extended Warranty Available in the U.S.A. and Canada. THE LINCOLN ELECTRIC COMPANY Publication E6.240 | Issue Date 02/12 © Lincoln Global, Inc. All Rights Reserved. 12 kW continuous 1-phase AC generator power for common construction tools and lights. Stainless Steel Enclosure Standard stainless steel roof, side panels and engine-access door deliver added protection, durability and corrosionresistance. Eliminates need to replace these items due to paint damage or rust.

 Open the catalog to page 1
Air Vantage® 650-2

• 600 amps at 100% duty cycle and capable of 700 amps at 40% duty cycle using IS). Chopper Technology®. All ratings are at temperatures of 104°F/40°C. Derated outputs for higher temperatures WHAT IS CHOPPER TECHNOLOGY®? Traditional weld control is more l^rl. Chopper Technology® variable around the desired output. delivers extremely fast response for tighter output control. Patented and award-winning Lincoln Electric @53. Chopper Technology® delivers superior DC arc welding performance for general purpose stick, downhill pipe, DC TIG, MIG, cored-wire and arc gouging. Benefits of <T. Chopper Technology8...

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Air Vantage® 650-3

Generator Performance • Simultaneously weld and use 3-phase AC power - for example, up to 12,000 watts can be delivered while welding up to 400 amps. Compare to competitive product which has 3-phase power available as an extra-cost factory-only option. • 3-phase 240V receptacle on control panel eliminates the need to hard-wire the connections. Compare to competitive product which usually requires hard-wired connections. • The Air Vantage® 650 provides added value at the job site by delivering up to 12,000 watts of 1 -phase AC auxiliary power for equipment such as a Lincoln Electric plasma cutter....

 Open the catalog to page 3
Air Vantage® 650-4

1. Digital Amps and Volts Output Meters 2. Arc Force & Inductance/Pinch Control Dial 3. Weld Mode Selector Switch 4. Engine Idler Switch 6. Glow Plug Button 8. Battery Circuit Breaker 9. Fuel Gauge/Engine Hour Meter with Battery Charging and Engine Protection Lights 10. Engine Temperature Gauge 14. Covered Weld Output Terminals + and - 16. Battery Disconnect Switch 20. 6-Pin Remote Control Connector 21.14-Pin Wire Feeder Connector 22. 42V/115V Wire Feeder Toggle Switch 23. Wire Feeder Circuit Breakers 24. Compressor Hour Meter and Protection 25. Compressor ON/OFF Switch 26. Wire Feeder Voltmeter...

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Air Vantage® 650-5

MACHINE SPECIFICA TIONS i» Cummins® warranty is 3 years/3,000 hours for all components, 3 years/10,000 hours for major components

 Open the catalog to page 5
Air Vantage® 650-6

SYSTEM SELECTION Ready-Pak® Welding Package (Assembled), Order K3143-3 One-Pak® Welding Package (Unassembled), Order K3142-3 Get a welding package with one order number. (Arc gouging requires a customer-supplied torch with parallel-connected welding cable Each Package Contains: • Large Welder Trailer (K2637-2) - Includes Duo-Hitch®: 2 in. (51 mm) Ball/Lunette Eye Hitch • Welding Cable 2/0, 50 ft. (15.3 m) - four (K2485-2) • Work/Power Lead Package - two (K1803-2) - Each package includes: Electrode Cable, 2/0,10 ft. (3.0 m) with lugged lead for connection to a customer-supplied arc gouging torch....

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Air Vantage® 650-7

RECOMMENDED ACCESSORIES GENERAL OPTIONS Power Plug Kit (20A) Provides four 120V plugs rated at 20 amps each, and one dual voltage, full KVA (1-phase) plug rated at 120/240V, 50 amps. 120V plug may not be compatible with common household receptacles. Order K802N Full-KVA Power Plug (1-Phase) 120/240V, 50 amps. NEMA 14-50P. Order T12153-9 Full-KVA Power Plug (3-Phase) NEMA 15-50P. Order T12153-10 Full-KVA Adapter Kit (1-Phase) Provides convenient connection of Lincoln Electric equipment having a 240V AC 1-phase plug (NEMA 6-50P) to the full-KVA receptacle on Lincoln Electric engine-driven welders....

 Open the catalog to page 7
Air Vantage® 650-8

RECOMMENDED ACCESSORIES WIRE FEEDER OPTIONS, CONT'D. For self-shielded wire with 15 ft welding guns are rated 100% duty cycle. The guns are designed for high amperage, high duty cycle applications in extreme environments where heat resistance Drive Roll and Guide Tube Kit cored or solid steel wire. Drive Roll and Guide Tube Kit (0.9-1.1 mm) solid steel wire. wire, 3/32 in. (2.4 mm) solid wire, or assemblies, drive roll and guide tube kits, control cables, weld power cables and other accessories. Hand-held semiautomatic wire feeder. Requires SG Control Module The interface between the power source...

 Open the catalog to page 8

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.