ROBOTIC SOLUTION FLEX-FAB ROBOTIC WELDING CELLS

HIGH PRODUCTIVITY SOLUTION MAXIMIZE YOUR WELDING TIME POWER WAVE® R450  Complete wire feed system solution for bulk packaging TOTAL SOLUTION FUME EXTRACTION ADVANCED PROCESSES RapidArc® waveform Rapid X® waveform 1. Pulse Ramp / Peak 3. Wet-in 4. Puddle Repulsion  Unique waveforms for cost reduction and quality improvements SOFTWARE SOLUTIONS  Take full control of welding process ROBOTIC SOLUTIONS

BOOST YOUR PRODUCTION CAPACITY WITH ROBOTIC WELDING TECHNOLOGY It used to be that the application of robotic welding only made sound financial sense for high-volume production processes. Not so today. Recent adaptation in robotic welding technology has made automation a real no-brainer, helping operations of all sizes and spectrums manage through an increasingly volatile and competitive manufacturing climate. Lincoln Electric offers a total solution for robotic welding, key to optimize productivity, flexibility and quality for welding applications in metal construction and manufacturing. FLEX-FAB...

AN OPTIMAL RANGE FOR SMALL TO MEDIUM PARTS With our Flex-Fab robotic welding cells, we have engineered newer, more advanced and more affordable robotic systems to support manufacturers of all sizes – from the small shop owner to medium part supplier. An automated robotic welding cell can help you speed up production, reduce labour costs, improve weld integrity and consistency, and reduce downtime. FLEX-FAB – FT-DS Benefits:  Ideal for welding small to medium-sized parts that do not require rotation or repositioning  Minimal installation  Improves productivity, quality and safety Examples of...

All cells include: ● 2 work stations ● Hollow wrist ABB robot ● AutoDrive 4R220 wire feeder POWER WAVE R450 power source ● Cooler unit ● Water cooled torch 500A ● Torch cleaner and lubrificator Fencing protection ● Vertical light curtain (except FT-DS) ● ● FLEX-FAB – XHS300 FLEX-FAB – XHS600 Benefits:  Enhance part production by improving productivity, quality and safety  Dual zone with a rear-mounted robot on an H-Frame positioner  180-degree rotation for single load/unload access point  Smaller arm and system footprint produces higher throughput rates  Optimized to maximize the work envelope...

HIGH PERFORMANCE ARC ROBOT 6-axis high performance and versatile robot IRB 1660ID (or IRB 2600ID for the Flex Fab XHS 600), suitable for arc welding with a compact arm and very powerful motors allowing fast movements, quick acceleration and maximum speed at all times. HOLLOW WRIST ROBOT Cables and hoses of the the torch are inside the hollow wrist, which improves overall access, reduces the risk of deterioration, extends its life and therefore decreases the maintenance cost of the installation. TRUEMOVETM TrueMoveTM technology and the new motion mode in precision mode, provide 0.05mm track repeatability...

TORCH SERVICE CENTER The robot cell includes a cleaning station for the torch with lubrication of the nozzle to avoid spatters accumulation. In addition, the Torch Service Center can be equipped with: ● A gauging and calibration system to guarantee the robot tool center, after a shock, a change of consumable or torch neck ● A wire cutter to ensure exact and consistant stick out Wire cutter Mechanical nozzle cleaner Lubrification system TORCH SERVICE CENTER WITH FULL OPTIONS WELDGUIDE IV Weldguide IV is a powerful "Thru-Arc" seam tracking based on patented technology and designed for robotic welding...

EQUIPMENT SOLUTION POWER WAVE®R450 Power Wave® Process Control operates on three principles It’s no secret that the mindset of continuous improvement is a proven approach for improving production efficiency, quality and profitability – so why not view your welding operation the same way? Lincoln Electric’s Power Wave® advanced welding system allows you to do just that. Power Wave® is more than just a welder, it’s a complete process control platform that provides a full view of your welding operation, giving you the tools you need to deliver continuous improvement of safety, quality and productivity....

INFORMATION THAT LEADS TO SOLUTIONS The success of every operation, big or small, depends on making the best weld in an efficient way, with zero defects, while meeting customer demand. Do you know and understand the true performance of your welding operations? Relying on traditional methods to collect and analyze operator metrics is too burdensome and often doesn’t provide a true representation of your entire welding operation. Power Wave’s® advanced production monitoring technology allows you to easily break away from old methods with an intelligent, IoT driven platform. By providing a complete,...

THE RIGHT PROCESS FOR ANY APPLICATION High speed, low spatter, low heat input, no trade-offs  Revolutionizes the productivity of welding  Increase travel speeds by 40%  Reduce spatter by 30% STEEL & STAINLESS STEEL Maximizing weld travel speeds Precision Pulse™  Improved out of positon welds over standard pulse  Enhanced puddle control for improved operator confidence  Controlled heat input  Improves welds in tight joints  Maximizing operator appeal and arc forgiveness.  Reduction in fume generation by up to 66% compared to CV  Excellent arc stability  Extremely low spatter generation...

THE RIGHT PROCESS FOR ANY APPLICATION Improved aluminum productivity and quality The universal mode for tough applications Excellent performance – thin to thick material  Excellent heat input control especially on thin materials (less than 7 mm thick)  Eliminates in-line weaving  Improve operator appeal for any skill level  Use when appearance and productivity matter using aluminum  Simplify open root welding for any operator skill level  Eliminates common burn-through & lack of fusion issues.  Larger bead, flat face, perfect back bead, excellent fusion  Proven STT® waveform with controlled...