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PROCESS PIPING 4.0

PROCESS PIPING 4.0
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PROCESS PIPING 4.0

Product catalog summary
Introduction
Lincoln Electric introduces 'Process Piping 4.0', a solution designed to enhance mechanized welding systems for process and power piping, focusing on productivity and efficiency improvements.
Industry Challenges
The document highlights challenges such as a shortage of skilled welders, the need for consistent welding quality, and adherence to project timelines and budgets.
Piping Solution – The Next Level
Lincoln Electric's solution promises significant productivity gains with advanced systems like PIPEFAB™, featuring Smart Pulse technology for improved welding performance.
Data and Automation
Emphasizing data's role, the document discusses how automation and optimized cycle times can reduce costs and enhance operational efficiency.
Pipefab System
The PIPEFAB™ system is versatile, supporting various welding processes with advanced arc performance and intuitive digital controls.
Software Solutions
Software tools are provided for real-time data monitoring and process standardization, ensuring consistent quality and productivity.
Premium Wires
SUPRAMIG® and FLUXOFIL® wires are introduced, offering superior performance with reduced spatter and improved arc stability.
Expert Summary
The summary emphasizes the importance of mechanized welding systems in overcoming industry challenges, with Lincoln Electric offering comprehensive solutions including equipment, consumables, and support.
Conclusion
Lincoln Electric is positioned as a leader in welding solutions, providing innovative technologies and support to meet the industry's evolving demands.
Overview
Lincoln Electric specializes in high-quality welding equipment and consumables, aiming to exceed customer expectations.
Customer Support and Liability
While providing advice based on inquiries, Lincoln Electric does not verify customer information or assume liability for advice given, disclaiming any warranties.
Product Responsibility
Customers are responsible for product selection and use, with outcomes affected by factors beyond the company's control.
Information Accuracy
Information is accurate at printing but subject to change; customers should check the website for updates.
Test Results Disclaimer
Test results are based on specific standards and may not reflect all applications; actual results can vary.
Costs and Pricing Disclaimer
Cost estimates are for reference only and not guaranteed; prices may change at any time.
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Catalog excerpts

PROCESS PIPING 4.0-1

PROCESS PIPING 4.0 THE NEXT STEP IN MECHANIZATION

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PROCESS PIPING 4.0-2

TOTAL SOLUTION CUTTING MECHANIZATION WELDING EQUIPMENT WELDING CONSUMABLES EDUCATION Industry Challenges Piping Solution – The Next Level Pipefab, One Machine From Root To Cap Mastering Data – Software Solution The Next Dimension In Premium Wires Everything From One Hand – One Stop Solution Experts Summary PROCESS PIPING - THE NEX T DIMENSION IN PREMIUM SOLUTIONS

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PROCESS PIPING 4.0-3

BEING PRESENT LOCALLY MAKES US MORE AWARE GLOBALLY Benefit from the Market Leader NETHERLANDS UNITED KINGDOM UNITED STATES ITALY CHINA UAE MEXICO INDIA Global Headquarters Solution Centers UNITED KINGDOM EMPLOYEES WORLDWIDE FRANCE UNITED STATES ARGENTINA RUSSIA Global Headquarters Solution Centers INDIA COLOMBIA SOLUTION CENTERS SOUTH AFRICA PERU BRAZIL CHILE SOUTH AFRICA AUSTRALIA PROCESS PIPING - THE NEX T DIMENSION IN PREMIUM SOLUTIONS

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PROCESS PIPING 4.0-4

EVOLUTION Lincoln Electric is the world leader in the design development & manufacture of arc welding products and equipment, robotic welding systems and PLASMA/OxyFuel cutting equipment, along with the newly introduced mechanized welding systems for the welding of Process & Power piping. Customer focus is one of Lincoln Electric’s key goals in providing new and existing customers with “Value Added Propositions” to increase their productivity and business growth. PROCESS PIPING - THE NEX T DIMENSION IN PREMIUM SOLUTIONS With 325+ Research and Development Engineers worldwide and 36 Welding Technology...

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PROCESS PIPING 4.0-5

INDUSTRY AND CUSTOMER FOCUS TECHNICAL SUPPORT & AFTERSALES SERVICE Application & standards, WPS development RELIABILITY & PRODUCTIVITY First pass yield, welding quality, consistency, project timeline & costs INDUSTRY CHALLENGES TRAINING High dependence on manual welding LABOUR SKILLS Lack of experienced welders WHAT IS PROCESS PIPING? WE PROVIDE THE FULL SOLUTION PACKAGE Process Piping commonly refers to a network of piping systems that transports industrial gases, fuels, water or steam, around industrial facilities, installations or pipelines associated with the manufacture of products. Lincoln...

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PROCESS PIPING 4.0-6

PIPING SOLUTION THE NEXT LEVEL PIPEFAB™ STT ROOT APEX/HELIX M85 MECHANISED FCAW FILL AND CAP ONE STOP SHOP Lincoln Electric is the only company providing customers the full process piping solution, improving productivity up to 10x DEPOSITION RATE VS SMAW WELDING MECHANISATION APEX/ HELIX M85 PACKAGE *these are typical cycle times tested in lab conditions PROCESS PIPING - THE NEX T DIMENSION IN PREMIUM SOLUTIONS OPERATING FACTOR VS SEMI-AUTOMATIC PIPEFAB™ STT® ROOT + SMART PULSE™ FILL & CAP + P IPEWELD GMAW COLUMN AND BOOM OPERATING FACTOR VS SEMI-AUTOMATIC RATE YOUR SELF DEPOSITION RATE VS STANDARD...

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PROCESS PIPING 4.0-7

IMPROVE YOUR TOTAL CYCLE TIME PER JOINT BY INCREASING YOUR DEPOSITION RATE PRODUCTION COSTS & DUTY CYCLE REDUCE YOUR PRODUCTION COSTS BY INCREASING YOUR OPERATING FACTOR TOTAL CYCLE TIME INCREASE AUTOMATION AND IMPROVE TOTAL CYCLE TIME PER JOINT PROCESS PIPING - THE NEX T DIMENSION IN PREMIUM SOLUTIONS

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PROCESS PIPING 4.0-8

EXPERTISE • TECHNICAL SUPPORT • DEVELOPMENT OF WPS/PQR • EDUCATION & TRAINING PRODUCTION MONITORING ORBITAL SYSTEMS PROCESS PIPING - THE NEX T DIMENSION IN PREMIUM SOLUTIONS

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PROCESS PIPING 4.0-9

PIPEFAB, ONE MACHINE FROM ROOT TO CAP Introducing the new pipe and pressure vessel dedicated multi processes welding machine Breakthrough Arc Performance From root, to cap, to final fit – the PIPEFAB™ system has you covered with weld modes that have been fine-tuned to deliver breakthrough arc performance specifically for pipe and vessel fabrication. Industry-Driven Design Like the name says, the PIPEFAB™ system was developed specifically for pipe and vessel fabrication. With its Ready-to-Run™ design, every detail was considered in creating the ultimate setup for the pipe and vessel industry....

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PROCESS PIPING 4.0-10

CHECKPOINT™ Good Data – Good Decisions With CHECKPOINT System • More than data collection • Full production monitoring • Identify the TRUE COST of welding • Evaluate the TRUE QUALITY of welding • Deliver the TRUE PERFORMANCE of welding PRODUCTION MONITORING FOR MORE INFORMATION SCAN HERE All PIPEFAB™ systems come ready to connect to powerful, yet simple-to-use software for configuration, updates and welt data monitoring. • Remote diagnostics & configuration • Free and easy software updates –never worry about swapping or storing memory cards. • CheckPoint® Production Monitoring Optimized Arc Performance...

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PROCESS PIPING 4.0-11

A MULTI-PROCESS WELD HEAD DESIGNED FOR PIPE AND FLAT TRACK WELDING Operator pendant, Advanced Process Module, STT® Process Module, 15’ or 25’ welding torch, multiple pendant cable lengths, multiple power supply options, custom track rings SYSTEM OPTIONS • • • • GMAW GTAW Combination GMAW/GTAW Hot Wire GTAW • Multiple wire feeders for feeding in either direction • Magnetic arc oscillation to magnetically stir the puddle • FeatureKey software to secure weld programs • Upgrading to another process doesn’t require a new capital expense purchase • Operators trained for one process are already familiar...

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PROCESS PIPING 4.0-12

THE NEXT DIMENSION IN PREMIUM WIRES FASTER ARC ESTABLISHMENT UP TO USER ADVANTAGES: NORMALIZED SPATTER % Our manufacturing facility in Nijmegan, Netherlands has over 70 years of experience producing high quality electrodes, cored and solid wires. We have recently invested in a state-of-the-art, fully automated production facility that manufactures premium stainless steel MIG/MAG, TIG & SAW wires. Narrow product specifications combined with the industry’s most extensive production and quality control processes help produce the unparalleled welding performance and consistency of Lincoln Electric’s...

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PROCESS PIPING 4.0-13

WELDING RELIABILITY SAME MECHANICAL PROPERTIES The weld quality is crucial in Process Piping, and poor weld quality may impact your production time and cost. Mechanized welding can provide great benefits in these areas by helping improve repeatability, traceability, welding time, soundness and weld appearance. USER ADVANTAGES • WPS Adherence • Consistent Welding parameters application • Parameters Limits control • Traceable Weld Data PROCESS PIPING - THE NEX T DIMENSION IN PREMIUM SOLUTIONS

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.