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NERTAMATIC Series Plasma & TIG automated applications

NERTAMATIC Series Plasma & TIG automated applications

NERTAMATIC Series Plasma & TIG automated applications

Product catalog summary
Overview
The NERTAMATIC Series offers advanced plasma and TIG welding solutions, designed to meet high-quality standards across various industries such as boiler-making, aeronautics, chemical engineering, and energy production. This multipurpose installation supports both DC TIG and DC plasma processes, enhancing productivity and quality in welding applications.
Plasma & TIG DC Process
The plasma process is an extension of TIG, suitable for thicknesses greater than 3 mm, providing high-quality welds with 100% penetration using Key-Hole technology. The installation supports smooth or pulsed current for both TIG and plasma processes, offering improved productivity, especially in assembling large panels and circular welds.
Plasma & TIG Performance
The plasma arc delivers high temperatures and a concentrated beam, enhancing productivity. The TIG process, with its conical arc shape, dissipates energy at its periphery, limiting its highest temperature zone. The combination of plasma and TIG processes can increase productivity by 30-50% compared to single-torch installations.
TIG AC Process
For aluminium applications, the NERTAMATIC series supports AC TIG with variable polarity, allowing independent optimization of welding and deoxidizing phases. This results in better control of the weld pool and improved weld bead appearance, crucial for aluminium and its alloys.
Boiler Maker Solutions
The series supports various welding applications, including longitudinal and circular welding for industries like petrochemical and aeronautical. It offers solutions for vertical welding and prefabrication of pipework, accommodating materials such as carbon steels, stainless steel, and titanium.
Installation Features
The installation includes advanced management of welding functions such as current, wire, speed, and gases. It features an Arc Voltage Control (AVC) system for maintaining constant penetration and bead width, and a video camera system for precise torch positioning.
Additional Features
The system supports hot wire feeding to improve deposition rates and includes high-performance water-cooled torches. The NERTAMATIC 450 Plus power source centralizes welding cycle management, with an optional AC module for aluminium welding. The FRIOJET 300W cooling unit ensures efficient torch cooling.
Control and Traceability
The system offers comprehensive control and traceability features, including program management, production monitoring, and welding records. It supports export of programs and reports for detailed analysis and maintenance.
Customer Assistance Policy
Lincoln Electric provides high-quality welding equipment and advice, but does not assume liability for the application of its products. Customers are responsible for the selection and use of products, with Lincoln Electric offering support to the best of its ability.
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Catalog excerpts

NERTAMATIC Series Plasma & TIG automated applications-1

NERTAMATIC Series Plasma & TIG automated applications

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NERTAMATIC Series Plasma & TIG automated applications-2

PLASMA & TIG DC PROCESS Applications The Plasma process is the ideal extension of TIG for thicknesses greater than 3 mm. It ensures the same level of quality, higher performances and 100% penetration thanks to Key-Hole technology. This installation meets the highest quality standards for welding and productivity for industries as diverse as boiler-making using stainless steels, aeronautics using precious metals, chemical engineering, energy production, transformation and transport as well as prefabrication of gas and petrol pipelines etc. Single pass plasma Key hole performance 0,5 Preparation...

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NERTAMATIC Series Plasma & TIG automated applications-3

This installation meets the highest quality standards for aluminium applications, industries as diverse as storage tanks, food industry, transport, structures and ship building. Aluminium TIG performance Single pass TIG performance Multipurpose welding installation NERTAMATIC series welding installation enables with an AC module option to allow AC TIG variable polarity. Maximum thickness which can be welded, flat* with butt-jointed surfaces, in one pass with 100 % penetration: 2.5 single pass single pass multi pass * Perfomance is reduced for vertical welding (2G & 3G) limits according aluminium...

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BOILER MAKER typical solutions Manufacture of all types of product, transforming the metal sheet, performing longitudinal and circular welding for the petrochemical, agriculture/food processing, aeronautical industries etc. Longitudinal welding on seamer bench up to 10 mm thickness Circular welding with column and boom on rotator or positioner INTER SEAMER Up to 7200 mm welding length* EXTER SEAMER Up to 4200 mm welding length* Typical boiler maker work shop EX-INTER SEAMER Up to 6200 mm welding length* * Other dimensions on request Elliptical welding with column and boom on rotator

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VERTICAL TANK Prefabrication of pipe work is carried out upstream of installation. It enables sub-assemblies to be prepared and welded from basic components (pipes, flanges, elbows etc...) in the workshop. 2000-343 Use of plasma or TIG processes for vertical welding of stainless steel, noble metals, steels or aluminium. Manufacture of storage equipment for agriculture/food processing, petrochemical industries. It is used in a variety of industrial sectors: ■ shipbuilding and off -shore platforms ■ refineries and power stations ■ chemical and agriculture/ food processing plants ■ gas expansion...

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Multipurpose installation able to perform Plasma or TIG, DC or pulsed, TIG AC variable polarity. Management of all welding functions such as: GAS MANAGEMENT All gases are controlled by the welding installation with flowmeter excepted the plasma gas which is driven by a digital valve in order to fine tune the keyhole process. WIRE FEED It is often necessary to feed the melting bath with metal during the operation in order to prevent the seam from showing hollows, to supply soft steels with deoxidizing elements, for succesive seams. HOT WIRE Productivity improvement by increasing the deposition...

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PILOT ADVANCE WELDING ACTIVITY UNDER CONTROL Two different systems to manage the Plasma/TIG process are available. According the typology of machine, the number of parameters to control, the monitoring and the traceability requirements. PILOT ADVANCE Clear display of welding cycle and related parameters Graphic display of the machine and welding head ■ Stand alone process Typology for retrofit or ■ Simple machine with 1 analog axis ■ Machine management including process with unlimited digital axis ■ LCD display + quick access buttons ■ 19" user friendly touch screen ■ Unlimited programs A suite...

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Lincoln Electric is a responsive manufacturer, but the selection and use of specific products sold by Lincoln Electric is solely within the control of, and remains the sole responsibility of the customer. Many variables beyond the control of Lincoln Electric aff ect the results obtained in applying these types of fabrication methods and service requirements. Subject to Change – This information is accurate to the best of our knowledge at the time of printing. Please refer to www.lincolnelectriceurope.com for any updated information. CUSTOMER ASSISTANCE POLICY The business of Lincoln Electric...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.