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AUTOMATIC WELDING & CUTTING

AUTOMATIC WELDING & CUTTING
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AUTOMATIC WELDING & CUTTING

Product catalog summary
Introduction
Lincoln Electric highlights the significance of automation in welding and cutting to enhance quality, throughput, safety, and cost-efficiency while addressing labor shortages. The company offers diverse solutions for various industrial sectors, supported by a technical sales network and engineering experts.
Welding Processes
The document details welding processes such as TIG/Plasma, Submerged Arc Welding (SAW), and MIG/MAG, including installation, machine range, and applications like line pipe and orbital welding.
Cutting Processes
Lincoln Electric provides plasma and oxyfuel cutting systems, with plasma cutting noted for versatility and oxyfuel for cost-effectiveness in cutting thick materials.
Positioning and Handling
Solutions include column and booms, seamer benches, roller beds, and positioners to improve welding and cutting efficiency and precision.
Services and Support
Comprehensive services include site visits, engineering consultations, cutting software, and fume extraction systems tailored to customer needs.
Industry Applications
Solutions are applicable in industries like transportation, automotive, shipbuilding, and power generation, with specific equipment and processes for each sector.
Standards and Compliance
Compliance with standards such as EN 1090 and ISO 9013 ensures high-quality and safety standards.
Cutting Systems Overview
The document provides a guide on plasma cutting systems and oxyfuel torches, focusing on efficiency, cost-effectiveness, and cutting quality.
FLEXCUT® Models
FLEXCUT® 125 and 200 models are designed for low operating costs, high productivity, and premium cut performance with features like long consumable life and dual gas injection.
NERTAJET HPi Models
High precision plasma cutting systems like NERTAJET HPi2 and HPi 600A offer superior accuracy and surface quality, with features for heavy thickness cutting.
Oxyfuel Cutting Torches
Designed for high productivity and cutting quality, with options for semi-automatic and fully automatic machines.
Cutting Machines
Machines like LINC-CUT® S and OPTITOME 2 are equipped with features like intuitive touch screens and efficient dust extraction systems.
Data Monitoring and Software
High-Performance Computer (HPC) records production actions, and software like LINC CUT CAD CAM enhances automation for small and medium enterprises.
Extraction and Filtration
Extraction tables and Digifilter systems ensure efficient fume extraction and compliance with exposure limits.
Welding Systems Overview
The document covers inverter technology, SAW processes, and equipment for various welding applications, emphasizing efficiency and integration into digital systems.
Specialized Welding Systems
Systems like BEAM-MATIC and LAMP-POST offer high productivity with features like joint tracking and real-time control.
MIG/MAG Installations
Equipment includes wire feeders and seam tracking devices to enhance welding quality and productivity.
Robotic and Automated Solutions
Robotic welding cells and customized solutions by Robolution™ offer tailored automation solutions for specific customer needs.
Positioning Equipment
Includes roller beds, positioners, headstocks, and turntables with various capacities and features for handling large workpieces.
Customer Assistance
Lincoln Electric provides installation, training, maintenance, and production support, with a policy emphasizing customer responsibility for product use.
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Catalog excerpts

AUTOMATIC WELDING & CUTTING-1

AUTOMATIC WELDING & CUTTING

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AUTOMATIC WELDING & CUTTING-2

"Automation" is an excellent opportunity for companies looking for continuous Improvement and performances. For Lincoln Electric the automation of welding and cutting processes is not new, but rather a source of innovation that we want to share with our customers. We invest heavily in the development of intelligent welding and cutting technology solutions to combine the quality and performance you want. Automation in general brings important changes in the way you organize your workshops. It is for this reason that the pooling of our expertise in the search for the most suitable solution is essential...

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AUTOMATIC WELDING & CUTTING-3

SUMMARY TOTAL AUTOMATIC WELDING AND CUTTING SOLUTIONS INDUSTRY SEGMENTS CUTTING SYSTEMS CUTTING PROCESSES PRESENTATION . . . . . . . . . . . . . 13 FLEXCUT & NERTAJET HPi RANGE . . . . . . . . . . . . . . . . 15 - FLEXCUT 125 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 - LEXCUT 200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 F - NERTAJET HPi2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - NERTAJET HPi . . . . . . . . . . . . . . . ....

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AUTOMATIC WELDING & CUTTING-4

TOTAL AUTOMATIC WELDING AND CUTTING SOLUTIONS ENVIRONMENT AND PROTECTION AUTOMATIC WELDING PROCESSES TOTAL SOLUTIONS FOR AUTOMATION AUTOMATIC CUTTING TOTAL SOLUTIONS FOR AUTOMATIC WELDING & CUTTING

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AUTOMATIC WELDING & CUTTING-5

Lincoln Electric offers a large choice of cutting and welding solutions for many segments and diverse industries. Automation is the solution to: IMPROVE QUALITY INCREASE THROUGHPUT IMPROVE WORKER SAFETY REDUCE COSTS ADDRESS SHORTAGE OF LABOUR TOTAL SOLUTIONS FOR AUTOMATIC WELDING & CUTTING

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Chemical or food processing, pressure vessels, tanks, general industries Clamping bench Plasma & Oxyfuel cutting system with bevelling unit Column & boom Handling 4 TOTAL SOLUTIONS FOR AUTOMATIC WELDING & CUTTING

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Transportation, automotive, heavy fabrication Cutting system Plasma High Precision Column & boom Beam welder TOTAL SOLUTIONS FOR AUTOMATIC WELDING & CUTTING

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Pipe production, pipeline Internal boom TOTAL SOLUTIONS FOR AUTOMATIC WELDING & CUTTING

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AUTOMATIC WELDING & CUTTING-9

Process piping, offshore, pipe mill Side beam Column & boom Plasma cutting system with tube cutting Orbital welding www.lincolnelectriceurope.com TOTAL SOLUTIONS FOR AUTOMATIC WELDING & CUTTING

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Cutting system High Precision with drilling unit Beam welder & Clamping bench 8 TOTAL SOLUTIONS FOR AUTOMATIC WELDING & CUTTING

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Power generation, energy Plasma & oxyfuel cutting system Orbital welding Column & boom Growing line Self aligning roller beds www.lincolnelectriceurope.com TOTAL SOLUTIONS FOR AUTOMATIC WELDING & CUTTING

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Plasma & Oxyfuel cutting system Portable tractors SAW & MIG/MAG 10 TOTAL SOLUTIONS FOR AUTOMATIC WELDING & CUTTING Beam welder

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Distribution, sub-contractor, locksmiths Compact cutting machines Robotic cell TOTAL SOLUTIONS FOR AUTOMATIC WELDING & CUTTING

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AUTOMATIC WELDING & CUTTING-15

A solution for every application Plasma cutting The plasma cutting process, as used in the cutting of electrically conductive metals, utilizes this electrically conductive gas to transfer energy from an electrical power source through a plasma cutting torch to the material being cut. The basic plasma arc cutting system consists of a power supply, an arc starting circuit and a torch. These system components provide the electrical energy, ionization capability and process control that is necessary to produce high quality, highly productive cuts on a variety of different materials (carbon steel,...

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AUTOMATIC WELDING & CUTTING-16

TOTAL SOLUTION PROVIDER ISO 9013: Main cutting quality criteria Advance cutting process and improved data base parameters Tolerances of perpendicularity or angularity A machine equipped with a numerical control with high performance Various features can be evaluated to understand the cutting quality. EN standard ISO 9013 retains mainly three: ● eometric accuracy, G ● oughness surface, R ● ngle / concentricity. A This last criteria determines, based on the thickness, the perpendicularity tolerance in five classifications (ranges 1 to 5). Technician with cutting expertise Table & fume extraction...

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AUTOMATIC WELDING & CUTTING-17

Heavy power High precision Plasma thickness range multi material Thickness (mm) NERTAJET HPI Heavy Power www.lincolnelectriceurope.com Piercing limit * different depending the material TOTAL SOLUTIONS FOR AUTOMATIC WELDING & CUTTING

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AUTOMATIC WELDING & CUTTING-18

FLEXCUT® 125 125A Powerful, 100% Air Plasma Make the cut in the big game Low Operating Costs Keeping costs under control is important to any efficient plasma cutting operation. The FlexCut® 125 ensures up to six times longer consumable life and maintains faster cut speeds - both of which deliver higher productivity over less time. The completed cut is virtually dross-free, which means less secondary processing. B©©est Cutting and Marking Performance The FlexCut® 125 is designed to deliver on all fronts as the only machine in it’s class that allows you to plasma mark. Whether you are piercing...

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FLEXCUT® 200 Mechanized Dual Gas Plasma Cutting System Premium Cut Performance: 2 00A, 100% Duty Cycle maximiezq production efficiency. O perates using air for daily use and intensive production. ● ossibility to cut with O2 or N2 time to time for higher P quality. ● ● Easy of Use: F ull color grpahic display with one-knob selection process. R eliable arc starting with CleanStrike® Technologie. ● emovable torch head for easy assembly of consumables. R ● ● Low Operating Costs: L iquid-cooled plasma torch for more consistent cuts and longer-lasting consumable life. ● ess dross reduces need for secondary...

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NERTAJET HPi2 150A or 300A High Precision Plasma Cutting System Quality cutting beyond the high precision market standard Quality: Operating costs: This cutting tool is used to obtain the following: ● imensional and geometrical accuracy of the pieces cut on a D wide range of materials. ● uality of the surface of the cut faces (roughness far below Q than that of a laser). ● cut angle (range 2 to 4 in accordance with ISO 9013). A ● oles with a remarkable straightness on carbon steel with H HOLE MASTER. ● uts with no adhering slag. C ● uality maintained thanks to the optimized life time and wear...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.