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maximizing torque at desired speed

maximizing torque at desired speed
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maximizing torque at desired speed

Product catalog summary
Overview
Lin Engineering specializes in motion control solutions, focusing on maximizing torque at desired speeds to simplify motor selection. They offer rapid prototype delivery and short lead times, with manufacturing in California and China, ensuring high-quality products through dedicated quality teams.
RoHS Compliance
Lin Engineering provides RoHS-compliant products, with specific versions for aerospace and extreme environments requiring higher safety standards.
Product Offerings
The company offers a wide range of products including step motors, integrated motors, brushless DC motors, gearheads, optical encoders, dampers, microstepping drivers, driver/controllers, speed controllers, power supplies, and converter cards, each detailed with specifications and applications.
Mission and History
Founded in 1987 by Ted T. Lin, Lin Engineering is a leader in step motor design, known for maximizing torque at desired speeds. The company serves industries such as medical equipment, aerospace, and defense contracting.
International Presence
Lin Engineering operates in the U.S. and China, focusing on cost-effective solutions without sacrificing quality. Their Asia headquarters in Nanjing supports high-volume manufacturing and offers value-added services to minimize costs and lead times.
Technological Innovations
Lin Engineering uses Pole Damping Technology™ (PDT) to enhance step motor performance by optimizing microstepping and eliminating motion spikes, ensuring smooth and accurate motion.
Capabilities
The company designs motors to maximize torque at desired speeds within power input and motor size constraints, emphasizing excellence in design, manufacturing, and customer service.
High Step Accuracy
The 0.45° NEMA 23 motor offers superior step accuracy due to its construction with 200 rotor teeth, compared to the typical 50 teeth in a 1.8° motor.
High Resolution
The 0.9° and 0.45° motors provide 2 and 4 times higher resolution, respectively, than standard 1.8° motors.
Smooth Motion
Lin Engineering addresses step motor resonant frequency to eliminate oscillation, ensuring smooth operation at any speed.
Engineering Support
Lin Engineering offers unmatched technical support, helping customers select the right motor without trial and error.
Sales Network
Lin Engineering has a global network of over 40 sales representative firms, providing personalized service across the United States, Canada, Europe, the Middle East, and Asia.
Quality Assurance
An overseas quality assurance team addresses issues in high-volume production at the source.
Short Lead Times
Lin Engineering can deliver most motor prototypes in less than a week, thanks to an inventory of components in their U.S. facility.
Military/Aerospace Applications
Lin Engineering is a military-qualified vendor, having designed and manufactured step motors for the B-2 Stealth Bomber.
Product Development
Lin Engineering continues to innovate with products like the Xtreme Torque (4418) and the Signature Series, offering enhanced torque and smooth motion.
Product Range
The company offers a wide range of products, including hybrid stepper motors, integrated motors, brushless DC motors, gearboxes, optical encoders, and microstepping drivers and controllers.
Maximizing Torque
Lin Engineering specializes in maximizing torque at desired speeds by manipulating the speed-torque curve, ensuring maximum efficiency without trial and error.
Step Accuracy Measurement
Step error is measured in arc minutes, with 2-phase motors offering more torque and accuracy compared to 5-phase motors.
Step Motor Basics
Understanding speed and torque curves is crucial for motor selection. Torque decreases as speed increases, and designing with a torque margin is typical.
Microstepping
Microstepping increases the number of steps per revolution, affecting torque and vibration. Full stepping provides the most torque, while 64x microstepping offers a balance between torque and reduced vibration.
Reducing Resonance
Resonance can be reduced by adjusting voltage, current, inertia load, or microstepping. Choosing a suitable motor can also help mitigate resonance issues.
Specifications
The document provides detailed specifications for various motor models, including unipolar and bipolar configurations. Key parameters include rated current, holding torque, resistance, inductance, inertia, and weight. The motors are designed for high speed and precision applications, with options for customization to achieve maximum torque and efficiency.
Motor Models
Several motor series are detailed, such as the 416-07 Slim Line Motor, 4109 Gold Line Motor, 4209 High Torque Motor, 417 Series High Accuracy Motor, 5609 Standard Motor, and 5709 High Torque Motor. Each series offers different dimensions and performance characteristics, catering to various application needs.
Customization Options
Motors can be customized with different shafts, cables, assemblies, encoders, drivers, and controllers. Specific pages are referenced for more detailed information on these components.
Performance Notes
The document emphasizes the high precision and step accuracy of Lin Engineering's motors, noting their superior microstepping accuracy compared to competitors. It also highlights the company's manufacturing capabilities and quality assurance processes.
Additional Information
The document advises contacting Lin Engineering for more detailed specifications and torque curves, as well as completing an application data sheet for different windings. It also notes that specifications are subject to change without notice.
Specifications
The document provides detailed specifications for various models of high torque motors, specifically the 8718 series, which are size 34, 1.8° step motors. Key specifications include rated current, holding torque, resistance, inductance, inertia, weight, and the number of leads. The motors are available in different configurations such as bipolar series and parallel.
Dimensions
The document outlines the dimensions for different motor models, including overall body length and specific measurements for connectors and mounting options.
Features
The motors are designed for high torque applications and can be customized for maximum torque, efficiency, and specific cable and shaft requirements. They are suitable for use in vacuum environments and have IP65/IPX7 ratings for dust and water resistance.
Applications
The motors are suitable for various applications, including food processing, drug manufacturing, machine tools, chemical manufacturing, and boating. They are also designed for use in cleanroom and vacuum environments.
Options and Customizations
The document lists available options for shafts, cables, connectors, and encoders. Custom designs are possible based on customer specifications, including shaft modifications and cable configurations.
Performance and Usage Notes
Performance specifications are subject to change, and users are advised to contact Lin Engineering for detailed information. The document also mentions the availability of torque curves and application data sheets for different windings.
Additional Information
For more detailed specifications, users are directed to specific pages within the document for topics such as maximum torque, efficiency, and driver/controller options. The document also provides contact information for Lin Engineering.
Specifications
The document provides detailed specifications for various motors and gearboxes. It includes information on operating conditions such as temperature range (-30°C to +140°C), humidity (85% RH non-condensing), and electrical specifications like lead wire AWG (UL1007, AWG 20). The direction of rotation is specified as counter-clockwise (CCW).
Wiring and Connections
A detailed wiring diagram is provided, indicating the color codes for different connections such as Hall Supply, Hall A, B, C, Hall Ground, and Phases A, B, C. The document also includes a table for phase connections and their corresponding wire colors.
Torque and Speed Curves
The document includes torque curves for a BLDC motor (BL25B19-01) with specifications of 24VDC and 4.7 Amps. It provides graphical data on torque versus speed and current.
Gearbox Selection and Specifications
Guidelines for selecting gearboxes based on load inertia, speed, and torque requirements are provided. Different types of gearboxes such as offset spur and planetary gearboxes are discussed, highlighting their cost, performance, and application suitability. Detailed specifications for 1-stage to 4-stage gearboxes are included, covering parameters like output torque, efficiency, backlash, and load capacities.
Optical Encoders
Specifications for optical encoders compatible with NEMA motors are detailed. These include tracking capabilities, cycles per revolution (CPR), pulses per revolution (PPR), and operating temperature ranges. The document also mentions the availability of optional features like an index channel and through shaft hole.
Accessories and Dampers
The document discusses the use of dampers to reduce motor resonance and improve performance. It provides a comparison of motor settling times with and without dampers, demonstrating significant improvements in motion smoothness.
Overview
This document provides technical specifications, connection instructions, and product details for various components and kits offered by Lin Engineering. It includes information on motor specifications, wiring connections, and conversion charts.
Specifications
The document outlines specifications for different motor models, including NEMA sizes, step size angles, radial and end play, maximum radial and axial loads, temperature ranges, and insulation details. It also provides specifications for BLDC models, including hall effect angles, number of rotor poles, and phase details.
Connection Instructions
Detailed instructions are provided for connecting motors to drives, including identifying lead wires, color codes, and terminal connections for both bipolar and unipolar drives. The document emphasizes the importance of proper connections to ensure optimal motor performance.
Designer’s Kits
Two kits are described: the RS232 KIT and the USBKIT. The RS232 KIT includes an RS485 to RS232 converter card, optical sensor, push button switch, and various SilverPak models. The USBKIT includes a USB485 converter card, optical sensor, push button switch, and USB cable. These kits facilitate the connection of controllers to PCs and provide necessary cabling for additional components.
USB485 Converter Card Features
The USB485 converter card supports various data configurations and is compatible with multiple Windows operating systems. It includes features like auto transmit buffer control, integrated power-on-reset circuit, and compatibility with USB 1.1 and 2.0.
Motor Operating Tips
The document advises against disassembling motors, machining shafts, or disconnecting motors from drives during operation. It also warns against using motor torque as a fail-safe brake and emphasizes proper handling to avoid warranty voidance.
Conversion Charts
Inertia and torque conversion charts are provided to assist in converting between different units of measurement, such as kg-m to oz-in and lb-ft² to lb-in².
Application Data Sheet
A form is included for customers to provide details about their application, including motor operating speed, voltage, current, step angle, and other critical specifications. This helps in selecting the appropriate motor and components for specific applications.
Industries Served
Lin Engineering serves a diverse range of industries, including automated test equipment, surveillance systems, avionics, medical equipment, semiconductor manufacturing, and more.
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Catalog excerpts

maximizing torque at desired speed-2

for Motion Control Applications We know how to maximize torque at your operating speed to eliminate guesswork from the motor selection process. (See page 9) Trial and error is not an option. We inventory components in Morgan Hill, California to provide Rapid Prototype Delivery and Short Lead Times. We have full manufacturing We have volume manufacturing capabilities in China. (See page 5-6) Q We have our own quality team in China and in the U.S. to guarantee high quality products prior to shipping. Q We have the best microstepping motor in the world in terms of step accuracy to provide smooth...

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maximizing torque at desired speed-3

LIN STANDARD PART NUMBERING SYSTEMS Special Modifications Special Features Special Identifiers T: Noise Reduced Connection Integrated Motors Only (SilverPak Series) Frame Size Winding Code Overall Length Special Modifications Special Features Special Identifiers T: Noise Reduced Connection R: Noise Reduced Winding M: Mounting option for 3709 motors* Any Size 34 motor without a "S" or "P" have eight leads standard and M1, SIGNATURE, CAST MTG SIZE 17, #4-40 UNC M2, SIGNATURE, CAST MTG SIZE 17, M3 X 0.5 M3, SIGNATURE, CAST MTG SIZE 17, 0.130 THRU M4, SIGNATURE, CAST MTG SIZE 14, #4-40 UNC M5, SIGNATURE,...

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maximizing torque at desired speed-4

MISSION & HISTORY MISSION STATEMENT The main reason for our existence is that we provide solutions for motion control applications. We are your solution. COMPANY HISTORY Over the years Lin Engineering has earned the reputation as the technical leader in step motor design with the ability to “Maximize Torque at Desired Speed”. Founded by Ted T. Lin in 1987, Lin Engineering began as a consulting company specializing in step motor applications. Throughout its history, Lin Engineering has continued to develop its capabilities in the areas of design engineering, manufacturing, and customer service....

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maximizing torque at desired speed-5

UN ENGINEERING'S ASIA HEADQUARTERS Scale your business with Lin Engineering at design and pre-pro- duction levels. At low volumes, Lin Engineering has full design and manufacturing capabilities in Morgan Hill, CA. For high volumes, we have a proven process for transferring both tech- nology and product to our Asia Headquarters, Linex, for cost effective manufacturing without sacrificing quality. V Cost effective solution without sacrificing quality V Double source through a single supplier V Consistently high service and support V Minimize lead times Customer Service j [ Quality & Reliability___j...

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maximizing torque at desired speed-6

OUR CAPABILITIES Within the constraints of power input and motor size, Lin Engineering can design a motor to maximize torque at your desired operating speed. With a given power input, the power output ƒTd ω ( T = torque at angular velocity ω ) from a given size of motor will not change. In other words, we design a motor’s maximum operating efficiency at your desired speed. See page 9 for more information. Maximize Torque at Desired Speed Lin Engineering’s 0.45° NEMA 23 motor has the best step accuracy in the step motor industry. Our 0.45° motor is constructed with 200 rotor teeth (a typical 1.8°...

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maximizing torque at desired speed-7

MAXIMIZING TORQUE AT DESIRED SPEED One of the most common issues with selecting the correct motor is getting the right amount of torque. That's how Lin Engineering's ability to Maximize Torque @ Speed can be utilized. Lin Engineering specializes in maximizing torque at your desired speed. Each step motor is characterized by its speed-torque curve, or, its power output capabilities. Within the constraints of power input and motor size, Lin Engineering can design a motor by manipulating the speed-torque curve to maximize torque in a given area across the speed range. In other words, we design a...

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maximizing torque at desired speed-8

STEP MOTOR BASICS A Simple Tutorial for Common Stepper Terminology READING A SPEED & TORQUE CURVE The graph below depicts the relationship between speed and torque while a step motor is running. The output torque is very critical during the motor selection process. On the graph, the vertical y-axis represents torque (oz-in and N-m) while the horizontal x-axis represents the speed of the motor's torque (oz-in) Phase Connection Microstepping Current Scheme Setting represents the speed of the motor's shaft ROTATIONAL SPEED Step motors rotate continuously when given a specific series of pulses. Motor...

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maximizing torque at desired speed-9

STEP MOTOR BASICS (Cont'd) The following table shows the number of pulses, or steps, for a given type of step When microstepping the motor, the number of pulses increases. This is because microstep- ping will cause the motor to step in finer, or smaller, increments. Instead of a 1.8° motor stepping every 1.8°, half stepping it will then force the motor to move every 0.9°. The motor then needs to step twice as much to go 1 full revolution, or a total of 400 steps. The following table provides the multiplier for each microstep: The amount of current going from the driver to the motor continuously...

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maximizing torque at desired speed-10

BRUSHLESS DC (BLDC) BASICS how to read bldc curves The graph below provides three main motor specifications that can help users determine whether or not this BLDC motor is sufficient for the job. The left-side vertical Y-axis represents speed in revolutions per minute (RPM). The speed increments and the title “Speed (RPM)” are blue, which corresponds to the blue curve on the graph. The right-side vertical Y-axis represents Current in Amps. This axis is red, which corresponds to the red line on the graph. The horizontal X-axis is for torque in ounce-inches (oz-in). EXPLANATION OF AXIS ORIENTATION...

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maximizing torque at desired speed-11

CUTTING EDGE TECHNOLOGY FROM THE LEADER IN S T E P M O T O R I N N O V AT I O N FOR: FOR: * Smooth Motion * High Accuracy & Reliability * Low Noise * High Torque & Reliability * Energy & Space Efficiency * Low Noise 100 oz-in Holding Torque 71 oz-in 61 oz-in Holding Torque 37 oz-in Holding Torque 27 oz-in Holding Torque Holding Torque Xtreme Torque 4418S Series Comparison 1.8º Step Motor, 24VDC, Rated Current, Bipolar, 1/2 Stepping 60.00 35% Resonance by up to Lin’s Standard 4118S 40.00 MORE TORQUE 30.00 with the SAME POWER INPUT 50% Motor length: 1.35” 50.00 Get Up to Reduce System Lin’s Xtreme...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.