1. Catalogs
  2. LIGHTNIN
  3. Mining and Minerals
video corpo

Mining and Minerals

Mining and Minerals
1 / 12 PagesView full catalog

Mining and Minerals

Product catalog summary
Overview
Lightnin Mixers specializes in industrial mixing technology, focusing on enhancing process efficiency through innovative research and testing. Their facilities support modeling and testing of various mineral processes, ensuring efficient and cost-effective impeller designs.
Mixing Applications
Lightnin provides solutions for diverse mixing duties, including liquid-liquid, liquid-solid, gas-liquid-solid, and fluid motion applications. These include solvent extraction, slurry suspension, and pressure oxidation, with mixers designed to improve process performance and reliability.
Technological Innovations
Advanced technologies like computational fluid dynamics (CFD) are employed by Lightnin to optimize mixing processes. Their A340 and A315 impellers enhance blending, temperature uniformity, and mass transfer, crucial for processes such as pressure oxidation and biological leaching.
Gold Recovery
Lightnin offers solutions for gold recovery processes like Carbon-in-Pulp (CIP) and Carbon-in-Leach (CIL), focusing on high flow and low shear to enhance reaction kinetics and minimize carbon degradation. Solutions for refractory ores include pressure and biological oxidation.
Alumina Processing
The Lightnin Draft Tube Circulator is used in alumina plants to efficiently suspend solids, minimizing power consumption and scale formation. The C200 impeller is specifically designed for draft tube applications, ensuring efficient flow and minimal wear.
Solvent Extraction
The R320 Pumper Impeller by Lightnin enhances copper solvent extraction by improving mass transfer and reducing shear and air entrainment, designed for high efficiency and lower operational costs in high-chloride environments.
Attrition Scrubbers
Lightnin's Attrition Scrubbers are optimized for removing surface particles from materials, featuring controlled retention time, flow rate, and intensity mixing for efficient scrubbing processes.
The Lightnin Advantage
  • No Vortexing
  • Improved Process Results
  • Minimum Erosion
  • Proper Solids Suspension
  • Improved Mechanical Reliability
Nickel Processing
Nickel is processed from sulphide or laterite deposits using methods like the ammonia leach process and High Pressure Acid Leach (HPAL). Lightnin provides agitators for HPAL plants to ensure uniform acid blending and prevent material corrosion.
Phosphates & Fertilizer
Lightnin supplies agitators for phosphoric acid and fertilizer production, designed to handle the demanding nature of these processes by effectively suspending phosphate rock and blending acids.
Bottom-Entry Draft Tube Crystallizers
These crystallizers produce solids from purified liquors using predictable flow rates to achieve desired particle sizes, with Lightnin providing bottom entry units with circulator impellers.
Carbonates & Clay Slurry
Lightnin designs mixers for clay slurries used in various industries, ensuring proper blending and preventing solids from settling.
Coal Slurries
Lightnin's mixers are used in coal slurry applications, ensuring optimal mixing and solid suspension, designed for large diameter tanks and demanding conditions.
Reliability By Design
Lightnin's agitator gear drives are designed for reliability and cost-effectiveness, with a range of power options to suit various applications. The Series 70/80, 98, 780/880, and 7000 drives are highlighted for their specific capabilities.
Impeller Technology
Lightnin offers a range of impellers tailored to specific mixing duties, ensuring optimized results.
Consulting Services
Lightnin provides comprehensive mixing support, including process evaluation and optimization, with laboratory testing services to ensure optimal mixing performance.
Global Locations
Lightnin has a global presence with offices in the Americas, EMEA, APAC, and other regions, providing local support and expertise.
See more

Catalog excerpts

Mining and Minerals-2

A World Leader In Industrial Mixing Since 1923. Lightnin has 90 years of unrivaled experience in industrial mixing technology, process knowledge, Lightnin Mixers - Getting the Job Done Right and technological innovation. Lightnin enjoys a global reputation for durable, long-lasting mixers, agitators, aerators, and flocculators for fluid process systems. We offer a full spectrum In Mining and Minerals Lightnin has developed many of the mixing techniques considered standard for minerals recovery. Innovative research and testing for of impeller designs for diverse applications. In thousands of mixing...

 Open the catalog to page 2
Mining and Minerals-3

Typical product applications Lightnin Technology SPX has a process solution for a wide variety of mixing applications. Mixing applications can be broken down into the following mixing With Lightnin products, SPX has pioneered many of the mixing techniques now duties: liquid-liquid, liquid-solid, gas-liquid-solid considered standard for minerals recovery. From individual agitators for simple and uid motion. Many applications are often solids suspension applications; to the exacting demands of High Pressure a combination of these duties and thus having Oxidative leaching and to the design of complex...

 Open the catalog to page 3
Mining and Minerals-4

Gold Recovery For Pressure Oxidation (POX) Autoclave applications, SPX’s Lightnin brand Carbon-in-pulp (CIP) is the sequential leach and has one of the largest successful agitator installed base in the world. POX adsorption of gold from ore. During the leach, pulp applications not only cover gold but also other metals such as copper and flows through agitated tanks where sodium cyanide platinum. Through the use of lab testing and computational uid dynamics, we and oxygen dissolve the gold into solution. The offer process optimization for POX autoclave applications, which includes solution then...

 Open the catalog to page 4
Mining and Minerals-5

ALU M I NA Ground bauxite is mixed with recycled caustic soda solution (“spent liquor”) and fed into digesters. With Alumina Precipitators proper agitation, the alumina goes into solution as sodium aluminate. In the precipitation train, seed particles of alumina trihydrate are introduced to precipitate relatively pure alumina trihydrate crystals from the cooled, super-saturated solution. A low shear draft tube mixer maintains slurry homogeneity at minimum power while minimizing crystal degradation. SPX’s Lightnin Draft Tube Circulator has become a common method of suspending alumina hydrate solids...

 Open the catalog to page 5
Mining and Minerals-6

Solvent Extraction Lightnin operates modern and technologically advanced laboratories in which Lightnin has redefined copper solvent extraction we can test your actual materials to determine optimal ow, head, power, and methods by improving the technology while sparing the need for costly capital improvements. Our Solvent Extraction System increases produc- other factors. Our proprietary computer software predicts performance for your specic process conditions and allows us to select the proper mixing box and impeller conguration. tivity while eliminating the excessive shear and air entrainment...

 Open the catalog to page 6
Mining and Minerals-7

Attrition Scrubbers With 90 years of experience, Lightnin is constantly developing new methods of mineral processing to offer innovative solutions and advanced technology to the Lightnin is the world leader in fluid mixing industry. Attrition Scrubbers have been accepted in the minerals industry for many technology. We’ve taken this expertise and years, removing surface particles and contamination from a wide range of materials including: Platinum and Palladium, Glass, Sand, Phosphate, Coal, Slaked Lime, Copper, Nickel, Kaolin and Plastic Recycling. Lightnin has an internationally respected reputation...

 Open the catalog to page 7
Mining and Minerals-8

Nickel is found in sulphide or in laterite deposits. Hydrometallurgical process- Lightnin has pioneered the agitation in HPAL es for nickel sulphide use the ammonia leach process and either the Caron autoclaves with the use of A313 impellers for the blending of sulphuric acid with the slurry. This Process or the High Pressure Acid Leach (HPAL) for the nickel laterites. material needs to be uniformly blended into the High Pressure Acid Leach (HPAL) autoclaves dissolve the nickel contained in the laterite ore by adding sulphuric acid at high temperatures, typically 265 - 275°C (510 – 525°F) and...

 Open the catalog to page 8
Mining and Minerals-9

Phosphates, Phosphoric Acid and Fertilizer production processes are recognized Typical coal applications include slurry storage, as some of the most arduous mixing applications requiring exceptionally rugged pipeline transfer, and gasication. Some of the pres- equipment design and a high level of process expertise. SPX has supplied hun- ent SPX coal slurry installations found in the power dreds of Lightnin brand agitators for general Phosphoric Acid Attack Tank and generation market are now the largest in the world. Reactor duties and is the largest supplier of the highly sophisticated draft...

 Open the catalog to page 9
Mining and Minerals-10

Reliability By Design SPX understands that when it comes to efcient process plant operations, equipment reliability is of paramount importance. As a longstanding member of AGMA (American Gear Manufacturers Association) SPX’s Lightnin brand recognizes that multi-purpose commercial gearboxes are often poorly suited to Agitator service. For more than 50 years the Lightnin products have utilized proprietary, purpose designed agitator gear drives to ensure dependability and lowest cost of ownership. With more than 1 million units in the eld our operating experience is unsurpassed. SPX’s agitator drive...

 Open the catalog to page 10
Mining and Minerals-11

Consulting Services SPX’s Lightnin brand has long supported the need of providing full service mixing support to our valued customers. In today’s business environment of “doing more with less,” local resources at your operation have been stretched or eliminated. At SPX, we recognized this and have increased the level of process support available to our customers. Evaluation and resolution of our customer’s mixing issues has been a core strength for many years at our Lightnin facilities. You can leverage the resources and knowledge base of Lightnin by optimizing your mixing processes and solving...

 Open the catalog to page 11
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.