LVT-LC 200-500

LVT-LC 200-500

LVT-LC 200-500

Product catalog summary
Overview
Liebherr-Verzahntechnik GmbH is a leading manufacturer of CNC gear cutting machines, gear cutting tools, and automation systems. With over sixty years of experience, the company is known for its innovative products characterized by economy, ease of use, quality, reliability, and flexibility. Liebherr employs approximately 1,200 people and has production facilities in Germany, Italy, the USA, and India.

Machine Tools and Automation Systems
Liebherr offers high-quality precision tools for both soft and hard machining of gears. Their product range includes gear hobbing machines, gear shaping machines, and hobbing and profile grinding machines. These machines are noted for their stability, availability, and energy efficiency. They are widely used in the automotive, construction machinery, and wind power industries.

High-Speed Dry Hobbing Technology
Liebherr introduced high-speed dry hobbing technology, which significantly reduces cutting times and machining costs while improving workpiece quality and environmental protection. This technology requires higher hob and table speeds, efficient chip removal, and management of process heat.

Machine Concept
The machine concept focuses on a symmetrical design for thermal stability and a closed oil-circulation loop. The automation system allows for part change times of less than four seconds, and modular workpiece storage units expand the machine's capabilities. The machines are compact, fast, reliable, and competitively priced.

Technical Specifications
The LC series machines (LC 200, LC 300, LC 380, LC 500) have varying maximum workpiece diameters, axial travel, table diameters, and speeds. They feature a maintenance-free direct drive AC motor for the hob spindle, with drive power up to 27 kW and speeds up to 3000 rpm. The machines also offer integrated roll deburring and chamfering.

Control Systems
The machines are equipped with Siemens control systems, featuring PC-based control technology, digital drive technology, integrated PLC, and advanced field bus systems. Options include network integration and teleservice.

Workpiece Handling and Automation
The machines offer versatile workpiece handling with options for manual and automatic loading/unloading. They can be integrated into cell or line concepts and offer quick change-over possibilities for flexible use.

Maintenance and Uptime
Liebherr machines are designed for high performance with low downtimes and easy maintainability. All control elements are integrated into the machine housing for ideal accessibility.
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Catalog excerpts

LVT-LC 200-500-2

The Machine Concept In gear manufacturing, the technology of high-speed dry hobbing has substantially reduced cutting times and machining costs while increasing workpiece quality and environmental protection. Originally introduced by Liebherr, this process has met with tremendous success. The new demands of this modern technology include higher hob and table speeds, reliable removal of the hot chips, and machine-wide management of the considerable process heat. The proven machine concept also offers a number of significant new developments: the completely symmetrical design of the machine’s structural...

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LVT-LC 200-500-3

The Machine Bed The rigidity of the machine structure was optimized using FEA simulation. Steep side walls and two integrated chip augers offer efficient and reliable chip removal. This is especially important for dry cutting. The Hob Head A maintenance free direct drive AC motor is used for the hob spindle. Drive power up to 27 kW and speeds up to 3000 rpm offer large reserve capacity for future tool developments. For very high torque requirements the hob head is equipped with a reduction gear drive. The tool interface is offered either with a hollow shaft taper (HSK), a collet or a steep taper...

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LVT-LC 200-500-4

The Controls – Intelligence from Experience In standard, the machines are delivered with Siemenscontrol in connection with Siemens-drives. The essential features of these advanced controls are: • PC based control technology • digital drive technology • integrated PLC • advanced field bus systems (profi bus) • TFT flat screen • optional network integration • dialog input tailored to gear machining • Teleservice • Diagnostic tools With these customer-oriented options, we satisfy the demands of the international markets. Versatile Workpiece Handling The tailstock column enables manual and automatic...

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LVT-LC 200-500-5

Technical Data Max. workpiece diameter Max. axial travel Table diameter Table speed Center Distance between hob and table Hob-head swivel Shift 200 mm Hob-head swivel Shift 300 mm Max. shift/tangential travel Max. hob diameter Max. hob length Axial rapid travel Radial rapid travel Tangential rapid travel Hob-spindle speed ranges Cutter-spindle drive capacity Total weight of machine with tailstock column Total connected load

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LVT-LC 200-500-6

Machine Tools and Automation Systems by Liebherr With around sixty years of experience in the field, Liebherr is one of the world‘s leading manufacturers of CNC gear cutting machines, gear cutting tools and automation systems. These innovative products are the result of advanced ideas, highly qualified employees and the latest manufacturing systems at each of their locations. They are characterised by economy, ease of use, quality and reliability in combination with a high degree of flexibility. Liebherr employs approximately 1,200 people in the field of machine tools and automation technology...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.