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Gear hobbing machines LC 60-130

Gear hobbing machines LC 60-130

Gear hobbing machines LC 60-130

Product catalog summary
Introduction
Liebherr has been a leading manufacturer of CNC gear hobbing machines, known for quality, productivity, and reliability. The new generation of high-speed hobbing machines, including models LC 60, 100, and 130, offers efficient gear manufacturing with a compact design that saves 20% floor space.

Specifications
The machines feature increased axis and spindle speeds, allowing for complex machining processes such as roughing, finishing, and chamfering in one setup. The tool spindle speed reaches up to 7000 RPM, enabling cutting speeds of 1700 m/min. Table speeds of up to 1400 RPM allow for reduced cutting time with multi-start hobs. The high-speed swivel loader reduces workpiece loading time to 1.4 seconds, achieving a chip-to-chip time of less than 3 seconds.

Customer Expectations and Machine Development
Development was influenced by customer feedback and practical experience, focusing on minimized setup time, ease of operation, and reduced complexity. Standard features include a quick-change gripper system, automatic counterbearing, and a 2-station ringloader.

Customer Benefits
The machine is designed for high availability with minimal maintenance, featuring a grease lubrication system and clearly identified maintenance areas for electric, hydraulic, and pneumatic components.

Technical Data
Key specifications include:
  • Max. workpiece diameter: 60 mm (LC 60), 100 mm (LC 100), 130 mm (LC 130)
  • Max. nominal module for steel: 2.75 mm
  • Hob spindle speed: 7000 RPM
  • Drive power: 15 kW
  • Machine weight: Approx. 10,000 kg

Company Overview
Liebherr is a global leader in CNC gear cutting machines, employing around 1,200 people in machine tools and automation technology. They have production facilities in Germany, Italy, the USA, and India, supported by a global network of marketing and service specialists.

Product Range
Liebherr offers a wide range of gear cutting machines, automation systems, and high-quality gear cutting tools. Their products are known for stability, availability, and energy efficiency, serving industries such as automotive, construction machinery, and wind power.
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Catalog excerpts

Gear hobbing machines LC 60-130-1

The CNC Gear Hobbing Machines LC 60 – 130

 Open the catalog to page 1
Gear hobbing machines LC 60-130-2

The CNC Gear Hobbing Machines LC 60, 100, 130 For decades, Liebherr has been producing gear hobbing machines that satisfy all requirements relating to quality, productivity and reliability. This new generation high speed hobbing machine opens up wide-ranging opportunities for efficient gear manufacturing. A1 V1 B1 The compact concept requires 20% less floor space. The proven advantages of the integral loader and part storage system are also available with this machine. Significantly increased axis and spindle speeds improve productivity and permit more complex machining processes such as roughing,...

 Open the catalog to page 2
Gear hobbing machines LC 60-130-3

High-speed swivel loader (optional for LC 60) Universal ringloader The tool spindle speed maximum of 7000 RPM allows cutting speeds up to 1700 m/min. Table speeds up to 1400 RPM enable the use of high number multi-start hobs to reduce cutting time. A1 - Swivel motion tool B1 - Rotary motion tool C2 - Rotary motion work piece C3 - Rotary motion ringloader V1 - Tangential travel tool X1 - Radial travel main column Z1 - Axial travel tool Z4 - Vertical travel tailstock arm Z5 - workpiece pocket The workpiece loading time of the highspeed swivel loader for wheels up to 60 mm has been reduced to 1.4...

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Gear hobbing machines LC 60-130-4

Customer Expectations Intensive information exchange with our customers throughout the world and extensive practical experience with our existing generation of machines had a major impact in the development of this machine. For example - The new machine enclosure, an improved chip flow for the dry cutting process, and a very rigid deburring unit. Work area enclosure 4 Optimized chip removal Deburring unit

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Gear hobbing machines LC 60-130-5

Machine development focused on the following criteria: • Minimized set-up time • Ease in operation • Reduced complexity As a consequence, the quick-change gripper system, an automatic counterbearing for faster tool change and the 2-station ringloader are now standard features. High-speed 2-station swivel loader (LC 60) Automatic counterbearing Quick-change gripper

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Gear hobbing machines LC 60-130-6

Customer Benefits The development of this machine focused on high availability with minimum maintenance requirements. Maintenance tasks have been greatly reduced (e.g. by using a grease lubrication system for the guideways). Separate areas for the electric, hydraulic and pneumatic components are clearly identified and easily accessible. Hydraulic/Lubrication area

 Open the catalog to page 6
Gear hobbing machines LC 60-130-7

1 Operator panel 2 Electrical cabinet 3 Chip conveyor 4 Chip cart 5 Maintenance area for hydraulics / lubrication 6 Maintenance area for pneumatics 7 Steady column with 2-station ringloader 8 Integrated part storage unit 9 Hob head 10 Machine table

 Open the catalog to page 7
Gear hobbing machines LC 60-130-8

Machine Tools and Automation Systems by Liebherr With around sixty years of experience in the field, Liebherr is one of the world‘s leading manufacturers of CNC gear cutting machines, gear cutting tools and automation systems. These innovative products are the result of advanced ideas, highly qualified employees and the latest manufacturing systems at each of their locations. They are characterised by economy, ease of use, quality and reliability in combination with a high degree of flexibility. Liebherr employs approximately 1,200 people in the field of machine tools and automation technology...

 Open the catalog to page 8
*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.