Deburring and chamfering machine LD 180/280 C
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Deburring and chamfering machine LD 180/280 C - 1

Deburring and chamfering machine LD 180 / 280

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Deburring and chamfering machine LD 180/280 C - 2

Chamfer form with the traditional chamfering method Fast. Economic. Precise. This is the chamfering process After chamfering with the patented ChamferCut technology, no additional machining is necessary. There is no need for a second cut, which is often required during the deformationbased deburring process for the removal of build-up material. With the chamfering process, the exact chamfer form is produced. In contrast to deformation-based processes, the material structure is not affected. An optimal starting point is created for the subsequent finishing of hardened gears, particularly...

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Deburring and chamfering machine LD 180/280 C - 3

Why chamfering gears? Chamfered edges of gears prevent damage during workpiece transport, heat treatment cracks and gear wear. They facilitate the assembly process and improve the tool life. Chamfering with ChamferCut delivers a high-quality chamfer with repetitive accuracy - and is more cost-effective compared to press deburring and deburring with end mills. Chamfering is very popular among car and commercial vehicle manufacturers, as well as in gear and engine manufacturing. The process can also be integrated into existing production systems. Technical data I LD 180 C I LD 280 C...

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Deburring and chamfering machine LD 180/280 C - 4

Without internal lift / tilt loader – for example, for robot loading With internal lift / tilt loader – for example, for belt connection LD 180 / 280 C The LD 180 / 280 C is available in two different versions. In the first version, without internal lift  tilt loader, the workpieces /  are loaded directly onto the machine table. Loading is possible manually or using a robot. The integrated lift / tilt loader allows for removing workpieces from various transfer positions. External transfer positions can be, for example, various conveyor systems. All drives of the lift / tilt loader are...

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Deburring and chamfering machine LD 180/280 C - 5

Simple and intelligent: Set-up made easy! 1. Insert the workpiece, tool and clamping data or load the set-up data sheets automatically 2. Insert the meshing disc into the tool interface of the ChamferCut hob head 3. Select the teach-in cycle for determining the workpiecespecific gap position. Automatic positional orientation detection by the machine 4. Change over to new ChamferCut tool in an ergonomic position and acknowledge. Start automatic cycle. Enter correction values for optimizing the chamfer using the CNC controls system. LD 180 / 280 C with robot loading Using a robot, workpieces...

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Deburring and chamfering machine LD 180/280 C - 6

Integration into existing production concepts Option: cellular manufacturing Cellular manufacturing in combination with a gear hobbing machine, a workpiece infeed and outfeed and a robot for handling workpieces. Option: production line The LD 180 C can be installed downstream of the gear hobbing machine. This allows for chamfering workpieces economically and with precision. Deburring and chamfering machine LD 180 / 280

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Deburring and chamfering machine LD 180/280 C - 7

The Liebherr solution: Simultaneous chamfering Chamfering made easy: • User-friendly software • imple adjustment of corrections via CNC axes S • imple corrections at varying flank modifications S • ry and wet machining possible D • utomatic loading with flexible loader principle (robot loading also possible) A • lexible automation, e.g. via plastic chain conveyor, palletizing cell F Gear hobbing machine LC 180 DC / LC 280 DC The established LC 180 DC / LC 280 DC with integrated ChamferCut unit is a very compact gear hobbing machine. This integrated automation solution enables hobbing and...

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Deburring and chamfering machine LD 180/280 C - 8

Your solution provider Moscow Paris Saline Ettlingen Kempten Collegno Seoul Yongchuan Tokyo Shanghai Liebherr-Gear Technology, Inc. Liebherr Automation Systems Co. 1465 Woodland Drive Saline, MI 48176–1259 USA  +1 (734) 429-7225 +1 (734) 429-2294 info.lgt@liebherr.com Liebherr-Verzahntechnik GmbH Plant Ettlingen / Gear Tools Hertzstrasse 9–15 76275 Ettlingen Germany  +49 7243 708-0 +49 7243 708-685 tools.lvt@liebherr.com Liebherr Brasil Guindastes e Máquinas Operatrizes Ltda. Rua do Rocio, 288 Salas 81 / 82 Vila Olímpia 04552-000 São Paulo - SP Brazil  +55 11 3538 1509...

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