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Generating and profile grinding machines LGG 180+280
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Generating and profile grinding machines LGG 180+280 - 1

Generating- and profile-grinding machines LGG 180 / 28

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Generating and profile grinding machines LGG 180+280 - 2

Machine Concept The new generating and profile grinding machine LGG 180/280 is suitable for the processing all gears up to 180/280 mm diameter. In addition, workpieces can be machined to 650 mm length. For special customer needs various machining variants are available. The generating and profile grinding machine combines short grinding times with consistently high quality in high-volume operations. • Higher quality and reliability across the entire lot size • Single-table solution - One clamping fixture, one geometry - For all gears up to 180/280 mm - Shaft length 500 mm (650 mm as L-version)...

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Generating and profile grinding machines LGG 180+280 - 3

Grinding heads Internal grinding heads The LGG machines are suitable for hob grinding and profile grinding. As standard, the machines are equipped with an external grinding head and can be supplemented with an internal grinding head. Process-optimised external and internal grinding heads are available for the LGG. In both external grinding heads, internal spindle balancing systems are employed. High drive power and speeds are great benefits, e.g. when used with new grinding material. Simple and fast replacement of the grinding pin is made possible by means of modern tool clamping. For...

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Generating and profile grinding machines LGG 180+280 - 4

Deviation-free topological grinding1 • Deviation free and twist-free grinding2 New technological possibilities1 • Superimposition of rolled end relief (GER: Generated End Relief)2 with conventional topological corrections • Constant profile crowning across whole effective tool area • Excitation-optimised edge corrections, NEO (Noise Excitation Optimized)2 - Free specification of amplitude, wavelength, phase and orientation - Superimposition of corrugation with conventional topological corrections • Asymmetric gearing • Beveloids 1 Standard planer can be used, no linear planing necessary 2...

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Generating and profile grinding machines LGG 180+280 - 6

Software/control technology The new, user-friendly LHGe@rTec® interface makes it much easier to operate the gear cutting machine and has many advantages for the operator: • Individual configuration • Intuitive operation • User guidance for process and change-over procedures • Mathematical analysis • Touch screen • Graphical input support • Incorporation of additional documentation (e.g. fixture layout, hob tool/arbor assembly, etc.) • Integrated webcam • Siemens 840 D Solutionline The Collision Control software package is available to minimise damage in the event of unexpected impact...

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Generating and profile grinding machines LGG 180+280 - 7

Palletizing Cell (LPC) Standardized transport containers with basket technology facilitate a uniform approach to logistics, as well as flexible future-oriented production. Plastic Chain Conveyor (KKB) The plastic chain conveyor is available in the standard version for workpieces up to 20 kg in weight and in the heavy duty version for workpieces up to 180 kg in weight, and is designed to transport any number of irregularly shaped workpieces without them coming into contact with each other. Robot Cell (LRC) Hook-ready robot solution in modular design replaces complex sorting systems,...

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Generating and profile grinding machines LGG 180+280 - 8

Machine Tools and Automation Systems from Liebherr System Solutions in the Area of Machine Tools Included in the production programme are gear hobbing machines, gear shaping machines and generating- and profile grinding-machines, all noted for their high degree of stability and availability. Particular importance is attached to the energy efficiency of the machines. Gear cutting machines from Liebherr are supplied to renowned manufacturers of gears and gearboxes and largescale slewing rings worldwide. They are in demand primarily from the automotive and construction machinery industries and...

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