ELECTRO-PERMANENT MAGNETIC SYSTEM FOR QUICK MOLD CHANGE
28Pages

公司简介 实力展示 产品概述 产品的主要特点 工作原理

COMPANY PROFILE 青岛力磁电气股份有限公司是注塑机和冲压机快速换模整体方案提供商， 是机加工磁力装夹与 起重搬运的技术应用专家， 也是快速换模行业技术领先的高新技术企业。 Qingdao Lici Electric Inc. is a professional provider of total QMCS solution in injection molding machine and punching machine, an expert of magnetic application in workpiece clamping and lifting, also a technology leading company in magnetism industry. 从事磁力技术的研究与开发。 现已成功开发出涵盖快速换模、 模具制造、 智能终端、 起重搬运等多个行业 的产品， 并获得了几十项国家专利。 Lici Electric is the University-Industry collaboration with HIT. With the cooperation of HIT, we founded the magnetic technology research institute, which mainly focuses on the R&D...

Magnetic technology R&D institute collaborated with HIT 力磁电气与哈尔滨工业大学产学研合作并共同创建磁力技术研究所， 全力推进电永磁技术进步！ 目前拥有几十 项电永磁技术相关国家专利， 并全面通过ISO9001国际管理体系认证和欧洲CE认证。 We established the magnetic technology university-industry R&D institute with HIT to promote the development of electro-permanent technology. We have already obtained dozens of national patents related to electro-permanent magnetic technology, and also acquired ISO9001 certificate and European CE certification. National recognized new high-tech enterprise 力磁电气在技术研发方面不断投入， 努力为客户提供性能更优、 质量更好的电永磁产品， 帮助客户提高效率、 节约成本。 With continuous investment on...

PRODUCT OVERVIEW 公司的主要产品有注塑机、 冲压机、 合模机等快速换模系统 （磁力模板）电永磁吸盘 、 （机加工夹具）电 、 永磁吊具 （磁力起重与搬运） 的系列产品。 Our main products include QMC system (Magnetic Platen) for Injection Molding Machine, Punching Machine and Die Spotting Machine, Electro-permanent chuck (machining fixture),Electro-permanent lifting appliance (magnetic lifting & handling), ect. 产品广泛应用在塑料制品加工、 家电制造、 汽车制造、 模具制造、 轴承制造、 工程机械制造、 船舶制造、 智 能终端加工等领域。 Our products are widely applied in plastic product manufacturing, home applianc

PRODUCT CHARACTERISTICS Keep the magnetic force without electricity for more than 30years. Energy saving Save electric energy by more than 95%. High efficiency Improve efficiency by more than 80%. Environmental protection Environmental protection, no pollution. Continuous upgrad

WORKING PRINCIPLE 因为专注所以专业 CONCENTRATION MAKES PROFESSIONAL 夹紧时（充磁状态） CLAMPING STATUS (MAGNETIZED) / 材料构成及功能 Material Composition & Function Magnetic line 钕铁硼 强力永久磁石 铝镍钴 由电永磁线圈改变磁极方向 电磁线圈 改变铝镍钴的磁极方向 磁极 强力吸引模具 磁力模板基板 Permanent magnet Electrical ring change the magnet direction Electrical ring Change the magnet direction of AlNiCo Magnetic Pole Clamp the mold with powerful force Magnetic platen base board Mold back plate Magnet flux thickness about 20mm 放松时 （退磁状态） RELEASING STATUS (DEMAGNETIZED) / 材料构成及功能 Magnetic line Material Composition & Function 电磁线圈 改变铝镍钴的磁

QMCS CONFIGURATION PERFECT PRODUCTS WITH OPTIMIZED DESIGN 标准配置 (磁力模板系统通常包含) Two magnetic platens(movable side and fixed side, standard operation temperature 120℃). HMI (one set) (Note: QMC100 is economical HMI, QMC300 is standard HMI, QMC600 is enhanced HMI) Main electric control cabinet (one set) Proximity sensor (each set per side, for larger than 1000Tons, two sets per side). Temperature sensor (each set per

DIFFERENT MOLD CHANGE METHOD MAKES PRODUCTION EFFICIENCY DIFFERENT 换模效率即是生产效率 人机界面 Digital touch operation panel. Intelligent touch panel design(7"). 内置Manual Guide操作引导系统 界面操作简捷， 易学易懂， 工作状态一目了然 Integrated Manual Guide operation system. Multi-link logistic ensures the mold exchange much safer. Easy operation panel, working status can be read easily. Optimized design makes operation much safer and more convenient. Integrated acoustic and optical alarm system. RFID authorization control for easy management and operation. Record operation and alarm information, send to server. Self-diagnosis...

主电控系统 高度集成化设计便于更换维护 Highly integrated design to make replacement and maintenance easily. Plurality of interface makes online control convenient. Monitoring working status and temperature of magnetic platen. Compact design, small size, flexible installation. 高防护等级设计， 适应工业现场环境密封要求 High protection grade, suitable for industry environment. 多种安装方式， 可独立安装也可集成式安装 Two installation methods, separated installation and integrated installation. Display design makes the maintenance and problem diagnosis convenient. With the communication between IMM and magnetic platen realize the data communication....

磁力模板规格及 各部分名称 Reserve all mold ejector holes. 由整块钢板加工而成， 刚性更高， 中性不带磁。 Processed by one-piece steel plate, neutral without magnet, higher stiffness. 设计合理， 便于维护,内置信号采集板。 Reasonable design, easy to maintain. Built-in signal acquisition board 用于检测有无模具及背板和磁力模板之间的气隙。 主动预警， 位置超过0.2mm立即停机报警， 确保 人员、 设备和模具的绝对安全。 Used for measuring the gap between the electro-permanent platen and the mold back plate, alarm immediately when the gap larger than 0.2mm, ensure the security of operator, equipment and mold. Check the magnet saturation and intensity. 密封更好， 寿命更长。 Steel plate, better sealing,

Magnetic platen specification 其他电压及频率可定制 特殊规格产品可以定制 标准墙板尺寸 （H＊V） mm Platen Size 厚度(单片/mm) 控制器配置 IMM thickness Controller (single side) 全密封多层防水耐油设计， 确保使用寿命 内置多种传感器， 实时监控工作状态 Numerous integrated sensors to monitor real-time working status. 磁力模板： 覆盖式安装or嵌入式安装 Magnetic platen:Cover installation or integrated installation. 采用 “双极性磁力线对流技术” 设计， 磁力线集中无散射， 磁力模板基板为中性不带磁， 不会磁化模具 Multi-layer sealing for waterproof and oil-proof design to ensure product's lifetime. Processed by one-piece steel plate, higher stiffness. The templates apply bipolar magnetic line convection technology design, which makes...

SMED OVERVIEW IMPROVE YOUR COMPETITIVE ADVANTAGE 磁力模板系统用于在标准的注塑机和金属冲压机上快速固定模具。 夹紧力均匀地分布在整个接触表面， 既避免了变形又消除了内部张 力的影响， 及延长了模具的使用寿命， 又提高了产品的一致性。 The Electro-permanent magnetic platen is used on standard injection molding machine and punching machine to clamp the mold or die. The clamping force is distributed evenly so that the lifetime of mold is extended and products are more consistent. 每个磁极都产生了一个持续的、 可预见的、 集中的有效夹紧力, 在很 小的面积上提供很大的夹紧力保证了产品性能的无与伦比。 交货时间显著缩短， 使SMED生产方式成为现实。 任何尺寸的模具， 甚至比注塑机墙板尺寸还要大都可以轻松装夹。 磁力模板系统由于 内部没有任何机械运动部件从而免维护。 继承众多传感器预警装置用来检测监控电流、 磁通量及模具的位置 间隙， 以确保最大范围的安全性。 多重逻辑控制， 确保从换模到生产...

CLIENT APPLICATION BENEFIT Improve your company image. Improve your competition. ０３　减少停机时间， 提高机器生产力 Reduce halting time, improve productivity. Save labor cost, optimize manufacturing cost. ０５ 降低库存， 增加灵活性， 响应更快 Decrease inventory, more flexible, fast reaction. Improve safety factor.