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BatchSave

Product catalog summary

Overview: LIAD's BatchSave is a compact and reliable gravimetric batch blender designed for precise and optimal blending in injection molding, extrusion, or blow molding processes. It supports up to 6 materials and offers high accuracy and efficiency.

How it Works: Materials are fed into a weighing hopper where amounts are checked against predefined values. The weighed materials are then dispensed into a mixing chamber for a homogeneous blend.

Advantages:

Handles up to 6 materials (4 via pneumatic valve, 2 via screw feeding)
Capacity of up to 600 Kg/h and 5.5 kg per batch
Supports up to 99 recipes

Material Hoppers: The system can incorporate up to 4 main material hoppers and 2 additive hoppers, all with easy emptying outlets and transparent windows for inspection.

Weighing Hopper: Features a single load cell for high accuracy (±0.1%) and is fully removable for maintenance.

Mixer: Designed to prevent stagnation, ensuring superior blending. It is fully removable for easy cleaning.

Options:

Loading control with central vacuum system integration
Venturi loaders support
Floor stand for feeding multiple machines
Mixed material bin with pneumatic slide gate discharge
Level sensors for material hoppers

Technical Data:

Power supply: 3x380V, 50 Hz
Air consumption: 0.3 m3/hr
Air pressure: 6 bar
Dimensions: L=1368 x W=747 x H=1218 mm

Construction: Modular design allows flexibility in component selection. It can be installed directly on processing machines or on a stand. Features a transparent door for access and inspection, with a safety micro switch.

Control: A sophisticated PLC controller ensures accurate operation with automatic recalibration and error correction. The touch screen interface is user-friendly, and the controller supports MODBUS over TCP/IP for seamless integration with LIAD-View software.

Catalog excerpts

Gravimetric Batch Blender

Open the catalog to page 1

BatchSave LIAD’s BatchSave is a compact, effective, and very reliable gravimetric batch blender, and provides extremely accurate and optimal blends. It is easy to use and works perfectly with injection molding, extrusion or blow molding machines. How it works Each material is fed separately into a weighing hopper, and the amounts are constantly checked by the controller against the predefined values. The weighed material is then dispensed into the mixing chamber, which delivers a homogenous blend. Advantages: • Up to 6 materials (4 materials with pneumatic valve and 2 materials with screw feeding)...

Open the catalog to page 2

The modular construction guarantees high flexibility, enabling selection of the desired number of components. The BatchSave has been designed so that it can be simply installed directly on the processing machine or on a special stand to feed one or more machines. A wide transparent door enables access to all parts as well as visual inspection of the system's operation. A safety micro switch prevents operation if the door is open. The sophisticated PLC controller monitors the overall operation of the system. Every batch is followed by an automatic recalibration and error correction if necessary,...

Open the catalog to page 3