LEWA metering and mixing systems Complete solutions from a single source.

Industry: Energy utilities Installation location: Middle East Application: Metering of liquid ammonia and phosphate solution for treating of boiler feedwater, volume flow up to 30 l/h at a max. pressure of 130 bar LEWA solution: – omplete system with LEWA diaphragm pumps C – Electrical cabinet with control system – torage container with agitator and exhaust air S scr

LEWA metering and mixing systems — Introduction In many manufacturing plants, the metering and mixing of liquids plays an important role as a procedural step that ensures the quality of the end product. LEWA develops and supplies customized metering and mixing systems for numerous industries and a wide variety of application areas. The performance spectrum ranges from laboratory tests and design, all the way to the commissioning of the entire operational system. We advise you in all project phases using our breadth of process engineering expertise. In doing so, we make use of modern tools such...

LEWA metering and mixing systems — Advantages Industry: Food & Beverages Installation location: Switzerland Application: Homogenizing special milk for maximum food safety at a pressure of 500 bar LEWA solution: – omplete homogenizer with LEWA triplex C diaphragm pump in a hygienic design – ith a two-stage homogenization valve W (80/500 bar) – ater-cooled synchronous torque motor W – ygienic and aseptic design, with FDA approval H and in accordance with EHEDG – IP- and SIP-capable C – etted parts in stainless steel, surfaces roughness W Ra < 0.8 µm, mechanica

LEWA metering and mixing systems — Advantages LEWA metering and mixing systems. The advantages at a glance. Customized We design and produce customized solutions for everything from pumps to turnkey systems. In this process, all components are synchronized with one another and optimized. With LEWA diaphragm pumps, flow rates between 10 ml/h and 180 m³/h and discharge pressures up to 1200 bar are possible. Complete We deliver everything from a single source. From fluid evaluations and detailed pipeline calculations in advance, all the way to our own software developments for control systems and...

LEWA metering and mixing systems — Customized systems Customized metering and mixing systems. Customized metering and mixing systems from LEWA come from a single source. All components are precisely synchronized to one another and ensure a high level of availability and operating reliability in the systems. LEWA designs, builds and delivers a wide variety of solutions: from a metering pump with installed accessories and metering systems, all the way to complete turnkey systems. A design that is cost-effective and technically optimized is always our number one priority. Of course, our customized...

LEWA metering and mixing systems — Customized systems Industry: Oil & Gas Installation location: Great Britain Application: Chemical injection package for crude oil extraction LEWA solution: – ulti-head pumps (hermetically sealed M LEWA diaphragm pumps) – eparable overall system for transport and S installat

LEWA metering and mixing systems — Components Perfect controller: LEWA smart control Performance overview Pump types with usable discharge pressure up to 1,200 bar Flow rate * depending on the type and boundary conditions Desired value Exact adjustment: via the stroke length and/or speed Precision right from the beginning: LEWA metering pumps or a suitable alternative Monitored metered flow: Different flow meters can be use

LEWA metering and mixing systems — Components The most important components for cost-effectiveness and safety. The compact controller LEWA smart control For optimum monitoring of metering systems, we provide the LEWA smart control, which has been developed specifically for this reason: – The software allows you to store the characteristic curve of the pump, including the error spectrum and control range. – The programmed adaption function – the adaptive control – ensures that the actual value is adjusted quickly without causing substantial transient oscillation that is common in conventional...

LEWA metering and mixing systems — Components Continued: LEWA smart control The following expansions are available: – pgrade to bus communication (e.g. Profibus-DP, Profinet, U Ethernet, Modbus TCP-IP) – arger touch panel (optional also for use in potentially L explosive zones I and II) – odular expansion to a second metering line and/or to the electric M stroke adjustment (EHV) to expand the adjustment range – onitoring of additional parameters (e.g. fill level, conductivity) M using additional sensors – n case of more control loops: Expansion to a larger control system I with the same function...

LEWA metering and mixing systems — Components The pump is the heart of the LEWA system. We prefer using diaphragm metering pumps from our own production. These provide: – Continuous adjustment of stroke length and frequency, ensuring an accurate and wide adjustment range – Pressure has virtually no influence on the pumping characteristics, which makes monitoring easy and precise – High metering accuracy paired with flow measurement/monitoring ensures reliable and reproducible production Flow meters measure the volume flow or mass flow and transmit the measured actual value to the controller....

LEWA metering and mixing systems — References

LEWA metering and mixing systems — References Industry: Oil & Gas Installation location: Great Britain Application: Chemical injection on FPSO LEWA solution: - Design, procurement and installation - Diaphragm pumps for maximum pressure (600 bar) - Built for ambient temperatures from -6 to +40°C

LEWA metering and mixing systems — References Industry: Pharmaceuticals & Biotechnology Installation location: Germany Application: Metering of liquids for applications with pharmaceutical extruders, volume flow of 10 l/h at a pressure of 50 bar LEWA solution: – omplete system with heated storage tank, C magnetic agitator and control system – EWA ecoflow triplex diaphragm metering pump for L low-pulsation metering – eveloped while taking into account all qualification D and validation steps (cGMP, GAMP) Industry: Food & Beverages Installation location: Germany Application: Continuous metering...