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LEWA ecofoam - The metering system for blowing agents in extrusion processes_2012

LEWA ecofoam - The metering system for blowing agents in extrusion processes_2012

LEWA ecofoam - The metering system for blowing agents in extrusion processes_2012

Product catalog summary
Introduction
LEWA ECOFOAM® is a metering system designed for the precise addition of blowing agents in extrusion processes, ensuring consistent product quality. It is suitable for agents like CO2, propane, butane, halogenated hydrocarbons, and pentane.
Performance Overview
  • Pressure range: 50 bar to 500 bar
  • Flow rate: 0.5 kg/h to 250 kg/h
Method of Operation
The system uses a diaphragm metering pump controlled by the extruder's speed. The LEWA smart control ensures accurate metering by adjusting the flow rate based on a plausibility check between the flow meter and guiding signal.
Benefits
  • Consistent product quality due to precise metering
  • Fast response time with LEWA smart control
  • Long maintenance intervals, enhancing productivity
  • Reliable and robust pump technology
  • Flexibility in switching blowing agents
Components
The system includes a LEWA diaphragm metering pump, suction side strainer, pressure gauges, safety valve, mass flow meter, and control cabinet. For CO2 applications, additional cooling components are provided.
Applications
  • Polystyrene foam for insulation boards and food packaging
  • Polyethylene foam for packaging foil and insulation
  • Polyurethane foam for insulation boards and tubes
  • Foam granulate for transport boxes and automotive parts
Contact Information
LEWA GmbH, Mr. Bernardo Sequeira, Ulmer Str. 10, 71229 Leonberg, Germany. Phone: +49 7152 14-1231, Email: [email protected]
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Catalog excerpts

LEWA ecofoam - The metering system for blowing agents in extrusion processes_2012-1

The metering of blowing agent is of particular importance to guarantee the constant quality of the end product in extrusion processes. LEWA ecofoam is a system for the metering of blowing agent, e.g. C02, propane, butane, halogenated hydrocarbons and pentane into the plastic melt of an extrusion process. Performance overview: The guide signal to control the diaphragm metering pump is linked to the extruder's speed. The metering pump delivers the blowing agent into the plastic melt in proportion to the extruder's speed. The controller LEWA smart control conducts a consistent plausibility check between the flow meter's signal and the guiding signal and adjusts the flow rate via speed control of the drive motor in order to meet the process requirements. Your benefit: ■ Consistent quality of the foamed product due to: ■ Exact metering even at fluctuating extruder pressures ■ Use of the controller LEWA smart control with a faster response time than a conventional ■ High productivity by long maintenance intervals (1 x per year depending on process conditions) ■ High reliability due to robust and hermetically tight pump technology (LEWA ecoflow) ■ High expertise of blowing agent, e.g. switch from butane to C02 © D6-101 en • 08.2012 • Ànderungen vorbehalten • Layout and origin: Germany

 Open the catalog to page 1
LEWA ecofoam - The metering system for blowing agents in extrusion processes_2012-2

THE METERING SYSTEM FOR BLOWING AGENTS IN EXTRUSION PROCESSES Components of LEWA ecofoam: ■ LEWA diaphragm metering pump (LEWA ecoflow) ■ Suction side strainer ■ 2 contact pressure gauges for pressure monitoring in the suction and discharge pipeline ■ Safety valve to protect the metering system against overpressure ■ Mass flow meter ■ Heat exchanger in the suction pipeline for cooling of the C02 before pump inlet ■ Cooling jacket on each pump head ■ Compact chiller for supply of the cooling medium incl. cooling circuit The above components are piped and mounted on a common base frame. A control...

 Open the catalog to page 2
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