Sensor solutions for Machine Tools
80Pages

Sensor solutions for machine tools and automation systems

Punching machine and laser-cutting machine Page 8 – 11 Machining center Page 12 – 15 Wire- and pipe-bending machine Page 16 – 19 Hydraulic press brake Page 20 – 23 Hydraulic, servo and eccentric presses Page 24 – 27 Press line Page 28 – 31 Tower storage system Page 32 – 35 Storage system with high-bay storage device Page 36 – 41 Production cell Page 42 – 45 Assembly line, using e-mobility as an example Page 46 – 49 Technical data Page 50 – 71 Safety Solutions and Safety Services Page 72 – 75 Accessories and supplementary pro

Creating transformation. Yesterday. Today. Tomorrow. With curiosity and determination, we – the Sensor People – have been partners for technological milestones in industrial automation for more than 50 years. The success of our customers is what drives us. Yesterday. Today. Tomorrow

For safely automated machine tools Machine builders are facing new challenges due to increasing automation and the vision of the smart factory: From individual machine tools to fully networked production systems, flexibility and networking are becoming increasingly important – with the highest safety and quality standards. As a sensor manufacturer, our goal is to make your production even more flexible, efficient, and safer through the use of our innovative products and solutions. This is how we ensure your success in an industry that is ever evolving.

Machine tools and automation systems Production of the future is characterized by flexible structures. From the individual machine tools to a production cell or a fully networked production system of a smart factory. What all have in common are the automated and linked processes in and between the cells. This improves productivity, allows for a more efficient use of materials and enables higher product quality. For a while now, sensors are, thus, not only a matter of process control – today they are above all needed for linking processes together. Maximum system availability and certified...

Punching machine and laser-cutting machine Punching machines and laser-cutting machines separate very quickly and precisely smaller parts from large sheet metal plates. When processing sheet metal plates with punch presses or with laser cutting, safety at work plays an important role, as work is performed with high pressure and high-energy laser beams. In addition, the sensor system used must be able to detect very small stamping parts to ensure a fault-free production process. Our sensor solutions reliably and flexibly safeguard hazardous areas. And do so with maximum protection for people...

1 Access guarding, one side 4 Presence control of the tool in the punching head 2 Access guarding, multiple sides 5 Collision avoidance of metal sheet with machine 3 Monitoring of container filling levels

Applications - Punching machine and laser-cutting machine Requirement: Access to a dangerous area at a machine or system is to be guarded. To enable material entry and exit, the machine must be easily accessible from one side. Solution: The MLD 300/500 multiple light beam safety devices provide cost-effective access guarding solutions. The transceiver models with an operating range of up to 8 m are especially easy to install. For wide-area guarding, transmitter/receiver models are available with a larger operating range. Access guarding, multiple sides Requirement: Access to the working...

Applications - Punching machine and laser-cutting machine Requirement: On a punching machine, the presence of the punching head in the tool holder is to be checked following the tool change. The check is performed before the actual punching process is started. This serves to avoid downtime and ensures an optimum punching process. Collision avoidance of metal sheet with machine Solution: The fiber optic sensors of the LV/KF series are particularly well suited for use in constrained spaces thanks to their flexible fiber optics. Depending on the contour of the punching head, various beam exits...

Machining center In machining centers, objects of various materials are machined, turned, and drilled. The prerequisite for processing work pieces in complex machining centers with a high degree of precision is having the right tool available for each work step. Industrial robots are often used for the automated loading and unloading of processing centers. Before the robot picks up a part, the part must be uniquely identified to ensure that the correct processing step is carried out. The robots perform numerous swivel and gripping movements in a very short period of time. The working ranges...

1 Access guarding, multiple sides 4 Visual monitoring of the machine compartment 5 Point of operation guarding 6 Machine interior monitoring

Applications - Machining center Requirement: Access to the working range is to be guarded while the machine is in operation. To enable material entry and exit, the machine must be easily accessible from multiple sides. Area guarding Requirement: The hazardous working range of the robot is to be guarded against entry by and the presence of persons. The interaction of man and machine requires efficient structuring of the processes. Presence control Solution: The MLD 300/500 multiple light beam safety devices in combination with the UMC mirror columns safeguard access to the machine on...

Applications - Machining center Requirement: The machine room is to be visually monitored. This also applies for areas that cannot be viewed from the outside. Due to the special environmental conditions, an industrial camera with high degree of protection is required. Point of operation guarding Solution: The LCAM 408i color camera is optimized for use in harsh, industrial environments. 5-megapixel image resolution and Gigabit Ethernet interface ensure high image quality and fast, live-image transfer. The metal housing with degree of protection IP 67 and models with compressed air...