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Critical_Service_Catalog_EN

Critical_Service_Catalog_EN
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Critical_Service_Catalog_EN

Product catalog summary
Overview: The document is a comprehensive catalog for LESER's Critical Service Safety Valves, focusing on Series 447 and 546. These valves are designed for industrial applications involving highly corrosive and toxic media, providing detailed specifications, design features, and application guidelines.
Specifications: The safety valves are available in sizes from DN 25 to DN 100 (1" to 4") with set pressures from 0.1 to 16 bar (1.5 to 232 psig). They comply with international standards such as CE marking, ASME, and VdTÜV approvals.
Design Features: Constructed with PTFE-lined materials for optimal corrosion resistance, the valves feature a closed bonnet design with options for balanced bellows and packed levers. The PTFE bellows design offers additional protection against corrosion.
Applications: Suitable for chemical, pharmaceutical, petrochemical, and industrial process engineering, these valves are typically used in chlorine production, chemical systems, and pipelines handling corrosive or toxic media.
Materials and Construction: The document details the use of various PTFE materials, including virgin PTFE, modified PTFE with glass or carbon, and electrically conductive PTFE, chosen for their high chemical resistance and mechanical stability.
Ordering and Options: Information on ordering, including article numbers and available options, is provided. Details on dimensions, weights, and pressure-temperature ratings are included in both metric and US units.
Performance and Approvals: The valves are designed to reach full lift within a 10% pressure increase above the set pressure and are approved by major classification societies for worldwide applicability.
Material Comparison: PTFE and PFA are compared in terms of water absorption, permeability, vacuum sealing, and susceptibility to stress cracking. PTFE is noted for its excellent chemical resistance and low permeability.
Manufacturing Process: The isostatic pressing method is used for PTFE linings, ensuring high-quality vacuum seals and low permeability, with a minimum PTFE wall thickness of 3 mm.
Capacity and Orifice Calculations: Detailed tables and formulas are provided for calculating valve capacities for gases and liquids, using standards like AD 2000-Merkblatt A2 and ASME Section VIII.
General Information: Technical specifications and guidelines for evaluating the coefficient of discharge (Kdr/w) in relation to the ratio of absolute back pressure to set pressure (pa0/p0) are provided, including diagrams for assessing the ratio of lift to flow diameter (h/d0).
Recommendations: For applications involving chlorine, the document advises using Type 447 valves with specific materials to prevent corrosion and ensure safety.
Key Data from Diagrams: Diagrams illustrate the relationship between the lift/flow diameter ratio and the coefficient of discharge, as well as the correction factor for back pressure.
Additional Information: Options for customization, such as special materials and lift indicators, are available. Information on spare parts and flange drillings is also included.
Company Overview: LESER is the largest manufacturer of safety valves in Europe, with a production capacity of over 130,000 valves annually and a global presence in over 80 countries.
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Catalog excerpts

Critical_Service_Catalog_EN-1

Critical Service LESER worldwide André Ramseyer AG Flamatt, Switzerland [email protected] LESER UK Bristol, Great Britain [email protected] Flanged Safety Relief Valves Series 447 Series 546 Hong Kong LESER Shenzen, China [email protected] LESER Polska Poznan, Poland [email protected] LESER S.A.R.L. Toulouse, France [email protected] LESER LLC Charlotte (NC), USA [email protected] LESER LTDA. Rio de Janeiro, Brazil [email protected] LESER LLP Singapore [email protected] LESER Office Middle East Bahrain [email protected] LESER representatives FAINGER LESER Valves Mumbai, India [email protected] LESER stock and local assembly CATALOG Critical Service Edition April 2012 / 1.000 0777.5648 The-Safety-Valve.com LESER GmbH & Co. KG 20537 Hamburg, Wendenstr. 133-135 20506 Hamburg, P.O. Box 26 16 51 Fon +49 (40) 251 65-100 Fax +49 (40) 251 65-500 E-Mail: [email protected] www.leser.com The-Safety-Valve.com E

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Critical_Service_Catalog_EN-2

Product range LESER safety valves for every industrial application Critical Service H 2S O 4 HNO3 NH3 HCL High Performance Series 447 Type 447 Type 449 Compact Performance Series 546 Type 546 API Clean Service Modulate Action Best Availability Type 5466

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Critical_Service_Catalog_EN-4

Contents Overview Page General information LESER Type Page Type 447 Valve finder and Level-Concept 8 • Dimensions and weights Metric and US units 29 • Pressure temperature ratings Metric und US units 30 Order information Flange drillings • Spare parts 31 31 Available options 32 33 Capacities – Metric units Steam, Air, Water 34 35 • Lining materials • PTFE materials • Comparison PTFE / PFA • Comparison of Critical Service – API 10 11 14 Configuration features Design features – Type 447 • Isostatical manufacturing process 12 13 • How to use Characters and symbols Flange drillings and facings Sample...

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Critical_Service_Catalog_EN-5

Contents LESER Type Page Type 546, 5466 37 Materials – Type 546 • Conventional design – Level 1 • Balanced bellows design – Level 1 38 40 • Materials – Type 5466 PTFE bellows design – Level 2 42 • How to order Article numbers 44 • Dimensions and weights Metric units 46 Pressure temperature ratings Metric units 47 Type 449 55 56 Protective gas flushing design 56 How to order • Article numbers 57 • Dimensions and weights Metric units 58 • How to order Specification sheet 59 Options 61 Overview 62 Caps and levers 64 Bellows design 66 Sealing plate 68 Lift indicator 69 Lift restriction 70 53 FAQ...

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Critical_Service_Catalog_EN-6

General information General Information LESER – ritical Service Safety Valves C Applications The Critical Service product group represents LESER – Critical Service Safety Valves tandardised solutions for special applications such as S provide solutions for protection against highly corrosive and toxic media in all industrial applications with vapours, gases and fluids. Lined LESER safety valves are used primarily in chemical, pharma­ eutical, petrochemical and industrial process engic neering. those involving critical and toxic media ptimal and permanent corrosion protection for chemical O applications...

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Critical_Service_Catalog_EN-7

General information Valve finder How to find the right product group Yes High Efficiency Yes Clean Service Yes Critical Service Mediumcontrolled High operating to set pressure ratio, high backpressure or low total height? No Clean Service Application? Critical Service / highly corrosive application? No Yes API No Steam, gas and liquid application with low capacity in relation to valve size? Yes Modulate Action Spring loaded API specified application? Safety Relief Valves No No Orifice ≥ F High Performance Required Orifice letter? Compact Performance Yes Best Availability Burstingdisc Additional...

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Critical_Service_Catalog_EN-8

How to find the right Critical Service safety valve Type Orifice Level Corrosion resistance Description 447 Inlet Outlet G–N 3 Bonnet space – tandard with S PTFE-bellows Type 447 is an economical alternative for applications in which there is also a highly corrosive atmosphere in the outlet body which requires the best protection through a PTFE lining. 5466 Inlet Outlet G–K 2 Bonnet space – tandard with S PTFE-bellows Type 5466 is the solution for applications in which activation of the safety valve rarely occurs and the protective coating together with the bellows provides adequate corrosion...

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Critical_Service_Catalog_EN-9

General information Valve finder and Level-Concept How to find the right Critical Service safety valve Type Design features 447 • Inlet body and outlet body are lined with virgin PTFE for the utmost corrosion resistance • ozzles made of gas-tight sintered PFTE-TFM + 25% glass for the prevention of corrosion in the inlet of the body. N • ealing plate made of BOROFLOAT glass for high chemical resistance. A metallic sealing plate support ensures S high mechanical stability of the disc unit. Material coupling in PTFE-nozzle – disc with sealing plate made of BOROFLOAT glass for high leak-tightness....

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Critical_Service_Catalog_EN-10

General information Lining materials PTFE materials Polytetrafluorethylene (PTFE) is a high-performance plastic which is known for its unique properties. Several different types of this universal material are used at LESER. For 25% glass-modified PTFE TFMTM, fibre glass is added to the production process to improve impact and compression strength. An overview of the types of materials used: For 25% carbon-modified PTFE TFMTM, graphite carbon is added to the production process to achieve a lower volume resistance and also improve impact and compression strength. Virgin PTFE-TF stands for a polytetrafluorethylene...

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Critical_Service_Catalog_EN-11

General information Lining materials Comparison PTFE / PFA The following is a comparison of the properties of the widely used PFA and PFTE, which is LESER uses exclusively. Comparison of the lining materials PTFE / PFA PTFE – Isostatic lining [Polytetrafluorethylene] PFA [Perfluoralkoxy-Copolymere] Semi-crystalline fluoro-plastic Semi-crystalline copolymere Processing in an isostatic compression moulding process followed by a gas-tight sintering process Processing in melted state – injection mouldable as a result: Process-reliable isostatic lining High degree of shrinkage due to process, therefore...

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