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Energy Efficiency Solutions

Energy Efficiency Solutions
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Energy Efficiency Solutions

Product catalog summary
Introduction to Energy Efficiency
Energy efficiency is essential for reducing costs and emissions as electricity demand rises. It involves using efficient technologies and processes to significantly cut energy expenses. Global targets aim for substantial energy savings and reduced greenhouse gas emissions by 2050.
Energy Efficiency Targets and Policies
Countries like the EU and the US have set goals for 20% energy savings by 2020 and beyond. Electric motors, which account for 70% of industrial energy consumption, offer significant opportunities for efficiency improvements. ISO standards and energy efficiency certificates support these efforts.
Government Incentives and Standards
Governments provide tax incentives to promote energy efficiency and renewable energy use. Standards like IEC 60034-30-1 and Nema MG-1 define motor efficiency levels, encouraging the production and use of high-efficiency motors.
Choosing Efficient Solutions
Deciding between fixed and variable speed solutions, as well as induction versus permanent magnet motors, is crucial for optimizing energy efficiency. Fixed speed motors are ideal for constant needs, while variable speed solutions are better for fluctuating demands.
Variable Speed Solutions
Variable speed drives (VSD) significantly reduce energy consumption in applications like fans and pumps, offering quick returns on investment. Energy savings can reach 30% compared to mechanical regulation in centrifugal applications.
Induction vs Permanent Magnet Motors
Permanent magnet motors offer higher efficiency, especially at lower speeds, compared to induction motors. They provide substantial energy savings in both centrifugal and constant torque applications.
Optimizing System Architecture
Different system architectures offer varying benefits in terms of energy savings, cost, and serviceability. The choice depends on specific application requirements and commercial considerations.
Maximizing Efficiency in Pumps and Fans
Significant energy savings can be achieved by upgrading old systems with variable speed drives, particularly in pumping and ventilation applications.
Case Study: National Library Air Conditioning
A library reduced its energy costs by converting its air conditioning system from fixed to variable speed, saving over 5,000,000 kWh annually.
Maximizing Efficiency in Compressors
Compressors, especially in refrigeration, benefit greatly from variable speed permanent magnet solutions, enhancing efficiency and reliability. Seasonal efficiency standards like ESEER and IPLV highlight the importance of part-load performance.
Case Study: Refrigeration in a Slaughtering Company
A meat processing company implemented energy-saving measures in its refrigeration systems as part of a broader efficiency program.
Refrigeration System Optimization
Challenge: High electricity costs due to refrigeration systems.
Solution: Conversion of one compressor to a variable speed system using Dyneo® permanent magnet technology, increasing efficiency and reducing energy consumption from 2,635,200 kWh to 1,987,200 kWh annually.
Benefits: Annual savings of 648,000 kWh, reducing costs by over $45,000 and CO2 emissions by 35 tons. Maintenance costs were also reduced, with a return on investment in less than a year.
Extrusion Process Efficiency
Challenge: High energy consumption in plastic extrusion processes.
Solution: Transition from DC to AC permanent magnet technology for extruder motors, improving efficiency and reducing energy penalties.
Benefits: Energy savings of 2,300,000 kWh/year, equating to approximately $185,000 in savings. Maintenance costs were also significantly reduced, with a return on investment in less than 12 months.
Grinding Operations Optimization
Challenge: High energy consumption in feed grinding operations.
Solution: Conversion to variable speed motors using permanent magnet technology, optimizing the grinding process.
Benefits: 20% energy savings, reducing consumption by 1.4 kWh per ton produced, with annual savings of over 182,000 kWh. Improvements in productivity, quality, and maintenance were also noted.
Other Applications
Material Handling: Replacing worm gear motors with bevel gear motors for higher efficiency.
Wastewater Treatment: Implementing variable speed drives for aerators and blowers to achieve significant energy savings.
Hoisting and High Inertia Applications: Using regenerative VSDs to recover energy during deceleration phases.
Conclusion
The document highlights the importance of adopting energy-efficient technologies across various industrial applications. The use of permanent magnet motors and variable speed drives is emphasized as a means to achieve substantial energy savings, reduce operational costs, and improve overall efficiency.
Overview of Energy Savings Advisor App
The document introduces the Energy Savings Advisor app, designed to estimate energy and cost savings using high-efficiency motor and drive solutions. It allows for customized analysis and provides instant reports via email.
Key Features of the App
  • Customized Analysis: Users can compare different scenarios based on specific requirements to predict savings.
  • Expert Consultation: Users can send reports and questions to experts for detailed analysis and feedback.
  • Accessibility: The app is free and optimized for mobile devices, accessible via QR-code.
Energy Audits
  • Pre-diagnostics to identify main energy sources.
  • Comprehensive energy audits to measure electricity consumption and suggest improvements.
  • Provision of turnkey, high-yield solutions.
Product Offering
  • IMfinity® and Dyneo® motors with high efficiency ratings (IE3, IE4, and above).
  • Geared motors for specific applications.
  • Unidrive M and Powerdrive drives for scalable automation solutions.
  • High-performance soft starters and express product availability.
Installation & Commissioning
  • Accredited personnel ensure compliance with safety standards.
  • Onsite commissioning and extended system guarantees.
After Sales Services
  • 24/7 support, onsite technical assistance, and urgent repairs.
  • Maintenance contracts and assembly centers for ongoing maintenance.
Contact Information
The document provides links to social media and contact details for further engagement.
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Catalog excerpts

Energy Efficiency Solutions-1

Energy Efficiency Solutions Energy Savings Advisor Application Mobile Drives & Motors Technology Motor & Drive solutions for energy savings and a better environment

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Energy Efficiency Solutions-2

Energy Efficiency What is Energy Efficiency? Improved energy efficiency allows businesses to reduce costs and cut emissions in the face of constantly increasing demand for electricity. Energy efficiency is achieved primarily by means of more efficient technologies or processes. Electricity usually represents a significant proportion of a business’s total energy costs. Given the current economic situation, it is ever more important to improve competitiveness by cutting energy costs. Energy efficiency targets and policies Energy efficient buildings, industrial processes and transportation could...

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Energy Efficiency Solutions-3

To emphasize potential efficiency gains, some supports have been created on a national scale while others have been created for geographical areas. They include incentives, financing and standards. Government tax incentives Individual governments offer a variety of tax credits, rebates and other incentives to support energy efficiency, encourage the use of renewable energy sources, and support efforts to conserve energy and reduce pollution. Standards & directives Various regulations have been introduced and will soon increase to force the manufacture and use of higher efficiency motors. A classification...

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Energy Efficiency Solutions-4

Choosing the highest efficiency solutions Choosing the most suitable solution is not an easy step since different options are available. What are the advantages of variable speed rather than fixed speed? Should we consider induction or permanent magnet motors? The following sections help select the right technology and architecture to achieve your company’s goals for operating expenditure, return on investment (ROI), reliability and serviceability. Fixed speed solutions Fixed Speed motors On applications where the need is nearly constant, fixed speed solutions with a motor connected direct on...

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Energy Efficiency Solutions-5

Variable speed solutions In applications where need varies throughout the day or year, the impact on energy can be very different depending on the solution you choose. Mechanical regulation vs variable speed The vast majority of fans, pumps and compressors, representing 2/3 of motor energy consumption worldwide, are driven by fixed speed motors connected direct on line. Any necessary variation in system output is generally achieved by throttling or damping the system with a valve or a damper. Replacing mechanical regulation with a motor speed adjustment solution will considerably reduce power...

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Energy Efficiency Solutions-6

Choice of technology: Induction vs Permanent Magnet Motor When it is necessary to vary the speed of a motor to suit flow requirement, using a permanent magnet (PM) motor results in a major energy saving compared to a standard AC induction motor (IM). At nominal speeds, the efficiency of a permanent magnet motor is significantly higher than any inverter driven induction motor. Below nominal speed, the difference becomes even more important as the efficiency of a permanent magnet motor remains almost constant whereas induction motor efficiency declines fast. Efficiency 94% 92% 90% 88% 86% 84% 82% 450 600 750 900 1050...

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Energy Efficiency Solutions-7

Focus on centrifugal applications:Focus on constant torque applications: Since at low speeds, absorbed power is very low, the advantage of permanent magnet motors becomes significant when average demand exceeds 60%. Because of the absorbed power being proportional to the speed, the impact of the better efficiency of permanent magnet motors is constant over the entire operating range providing significant additional savings compared to induction motor solutions. Example Application requirements 100 kW - 1,500 rpm nominal - 8,000 h/year VSD AC IM solution: IE2 IMfinity® motor 110 kW + Powerdrive Dyneo®...

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Energy Efficiency Solutions-8

Choice of architecture for higher benefits On any given application, requirements can be fulfilled in different ways, each of them providing advantages. The best choice is the one that provides the best possible compromise between important commercial considerations such as energy saving, capex, opex and serviceability. Single large system meeting maximum requirements Multiple variable speed PM in parallel One variable speed IM + multiple fixed speed with alternative feature One variable speed PM + multiple fixed speed

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Energy Efficiency Solutions-10

Maximizing energy efficiency with Pumps and Fans Considering an aging installed base that is mainly fitted with old motors and mechanical regulation systems, huge energy savings can be achieved in almost every single application. To contribute to significant energy efficiency improvements, we must appraise and monitor how energy is used and identify specific areas for development. In the majority of cases, it is the complete systems and processes that should be optimized to get maximum savings. Pumping, Ventilation Pumping and ventilation represent one third of the consumption of motorized systems....

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Energy Efficiency Solutions-11

mm v/mnniiiHiimii WJF ^iimunnstsaam\ J ]zss, tfunimsumnid kmmmmmti M fmminiiiiiiin l % www ! An important library built in 1995 welcomes more than 40,000 visitors a year and comprises 14 million books. To protect its valuable collections an extremely reliable air conditioning system had to be implemented. This will also result in a significant reduction of energy costs. Challenge To create a highly efficient, environmentally friendly and reliable air conditioning system by converting it from fixed speed to variable speed without compromising the site’s operations. Former installation 2 x 90 kW...

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Energy Efficiency Solutions-12

Compression by itself represents one third of the consumption of motorized systems. Whether it is for air or cold production, compressors are exposed to a large variety of demands where variable speed permanent magnet solutions will provide the highest efficiency as well as the smoothest and most reliable operating conditions. Focus on refrigeration: In a refrigeration plant, energy consumption is by far the largest cost center. During the past 30 years, industrial energy consumption has grown by 186% whereas industrial refrigeration energy consumption has grown by 237%. In addition to the obvious...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.