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Dyneo+ Synchronous motors combining reluctance and permanent magnets

Dyneo+ Synchronous motors combining reluctance and permanent magnets
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Dyneo+ Synchronous motors combining reluctance and permanent magnets

Product catalog summary
General Information
Dyneo+ motors are high-performance synchronous motors that combine reluctance and permanent magnets, designed for use with variable speed drives. They are optimized for Nidec Leroy-Somer drives and available in interchangeable and compact versions, with frame sizes from 132 to 355, power ranging from 11 to 430 kW, and speeds from 1500 to 6000 min-1.
Quality Commitment
Nidec Leroy-Somer's quality management system is certified by ISO 9001:2015 and ISO 14001:2015, ensuring high standards in quality assurance and environmental management.
Directive and Standards
The motors comply with international standards such as IEC 60034-30-2 for efficiency classes and the ErP Directive for eco-design requirements.
Construction and Operation
Details include mounting positions, motor connections, cooling methods, and bearing life. Operational aspects cover duty cycles, insulation classes, temperature rise, noise levels, and vibration limits.
Electrical and Mechanical Characteristics
Descriptions of motor housings (aluminium, steel, cast iron) and their characteristics, including dimensions, shaft extensions, and optional equipment.
Standards and Approvals
The motors adhere to international standards for electrical rotating machines, covering protection degrees, cooling methods, noise limits, and vibration intensity.
Configurator and Declaration of Conformity
Includes a configurator for motor specifications and a declaration of conformity for compliance with regulations and standards.
Specifications and Standards
Outlines IEC and ISO standards relevant to motor starters and power electronics, including IEC 60038, IEC 60072, and IEC 60085.
Product Markings and Compliance
Dyneo+ motors comply with CE, cURus, and EAC markings, indicating conformity with European, Canadian, and Eurasian standards.
Protection and Environmental Conditions
Details protection levels using IP and IK codes, with normal operating conditions from -20°C to +50°C and altitudes below 1000 meters.
Environmental Limitations and Protection
Discusses atmospheric pressure and humidity effects, recommending tropicalization for high humidity environments.
Surface Protection and Painting
Defined by ISO 12944, with different paint systems based on environmental corrosivity categories.
Electromagnetic Compatibility and Safety
Addresses electromagnetic emissions and immunity, emphasizing compliance with EMC and low voltage directives.
Mounting Configurations
Describes various mounting configurations, including foot-mounted and flange-mounted options.
Motor Mounting Configurations
  • IM 3031 (IM V3) & IM 2031 (IM V36): Vertical shaft facing up, with IM 2031 having feet on the wall.
  • IM 3601 (IM B14) & IM 2101 (IM B34): Horizontal shaft, with IM 2101 having feet on the floor.
  • IM 3611 (IM V18) & IM 2111 (IM V58): Vertical shaft facing down, with IM 2111 having feet on the wall.
  • IM 3631 (IM V19) & IM 2131 (IM V69): Vertical shaft facing up, with IM 2131 having feet on the wall.
  • Motors without drive end shield: Customer provides protection as specified on the motor nameplates.
Terminal Box and Wiring
  • Standardly placed on top of the motor near the drive end with IP 55 protection, repositionable in four directions.
  • Supplied with flying leads or multicore cables, with specifications for cable characteristics and connection methods.
  • Standard motors come with a wiring diagram in the terminal box, and ground connections are provided.
Radial Load and Bearing Life
  • Radial force on the drive shaft is calculated using motor power, pulley diameter, and speed.
  • Consultation recommended if the load factor exceeds 1.05.
Cooling Methods
  • Various methods as per IEC 60034-6 standards, including surface cooling and built-in heat exchangers.
  • Special cooling considerations for low or high speeds, with forced ventilation recommended in certain conditions.
  • Non-ventilated applications in continuous operation are restricted to version IC 418.
Standard Cooling Codes
  • IC 01: Drip-proof machine cooled by ambient air.
  • IC 410: Enclosed machine cooled by natural convection and radiation.
  • IC 411: Enclosed machine with external shaft-mounted fan.
  • IC 418: Enclosed machine with ventilation from the driven system.
Cooling Modes Cooling is crucial for maintaining motor efficiency and longevity, with various modes outlined for Dyneo+ motors.
Load Ratings and Lifetime Definitions for static and dynamic load ratings, with calculations based on ISO 281.
Lubrication The role of lubricants in preventing metal contact and protecting against wear and corrosion is highlighted.
Duty Cycle Dyneo+ motors operate under Type S9 duty cycle, characterized by non-periodic variations in load and speed.
Applications and Motor Selection Categorizes load types into centrifugal, constant torque, constant power, and 4-quadrant operations.
Motor Control Mode Selection Different control modes for Dyneo+ motors are discussed, including sensorless and closed-loop modes.
Specifications Performance characteristics of Dyneo+ synchronous motors, designed to operate at maximum torque at 400V.
Torque and Speed Curves Detailed characteristics for low-temperature operations, with torque derated by 1% for every degree below 0°C.
Motor Selection Dyneo+ motors can operate with constant torque up to 87Hz or 174Hz in delta connection.
Best Practices A guide for best practices in motor and drive system installation and wiring.
Noise Emission Noise from rotating machines is measured in decibels (dB), with standardized sound power level limits.
Vibration Levels Vibration levels are influenced by construction inaccuracies, with standard balancing methods applied.
Maximum Mechanical Speed Lists maximum mechanical speeds for various motor types, emphasizing safety limits.
Thermal Protections Motors are protected by variable speed drives and equipped with sensors for thermal protection.
Nameplate Information Provides essential motor performance data and compliance with European Directives.
Overview Detailed specifications and characteristics of Dyneo+ synchronous motors, designed for high efficiency and performance.
Specifications
  • Housing: Available in aluminium alloy, steel, or cast iron with cooling fins.
  • Stator: Made from insulated low-carbon magnetic steel laminations with electroplated copper.
  • Rotor: Features insulated low-carbon magnetic steel laminations with aluminium or copper and ferrite magnets.
  • Shaft and End Shields: Constructed from steel and cast iron, respectively.
  • Bearings and Lubrication: Options include permanently greased or regreasable bearings.
  • Seals and Fans: Includes labyrinth seals, lipseals, and bidirectional fans.
  • Terminal Box: Made from aluminium alloy or steel, featuring IP 55 protection.
Electrical and Mechanical Characteristics
  • Motor Speed Range: Motors operate at various speeds and frequencies.
  • Efficiency: Classified according to the IEC 60034-30-2 standard, achieving high efficiency levels.
  • Torque and Current: Detailed tables provide nominal characteristics for different motor types.
Safety and Maintenance
  • Special precautions are necessary when handling the rotor due to its magnetic field.
Key Data from Tables
  • Motor types are listed with their respective power, speed, torque, and efficiency ratings.
Overview Detailed specifications and characteristics of Dyneo+ synchronous motors, available in interchangeable and compact versions.
Interchangeable Version - Aluminum Housing (LSHRM)
  • Electrical and Mechanical Characteristics: Power outputs from 11 kW to 200 kW, with efficiencies reaching up to IE5 standards.
  • Performance: High efficiency across different load conditions, with maximum torque and current values specified.
Interchangeable Version - Cast Iron Housing (FLSHRM)
  • 1500 Range: Power outputs from 75 kW to 200 kW, with efficiencies up to 97.5%.
  • 3000 Range: Power outputs from 75 kW to 355 kW, with efficiencies up to 97.3%.
Compact Version - Aluminum or Steel Housing (LSHRM/PLSHRM)
  • 1500 Range: Power outputs from 15.5 kW to 240 kW, achieving efficiencies up to 97.6%.
  • 3000 Range: Power outputs from 32 kW to 206 kW, with efficiencies up to 97.5%.
Key Specifications
  • Efficiency: Designed to meet IE5 efficiency standards.
  • Noise Levels: Specified for each motor, ranging from 53 dB(A) to 88 dB(A).
  • Inertia and Weight: Detailed specifications for inertia and motor weight.
Conclusion Dyneo+ synchronous motors offer a versatile and efficient solution for various industrial applications.
Specifications Discusses the need for speed/position sensors to achieve rated torque at low speeds.
Optional Equipment Forced ventilation is recommended to maintain nominal torque across all speed ranges.
Electrical and Electromagnetic Parameters Provides a comprehensive list of parameters, including frequency, electric current, voltage, and more.
Thermodynamics Parameters such as temperature, heat flux density, and thermal conductivity are discussed.
Noise and Vibration Sound power level and sound pressure level are defined with their respective units.
Dimensions Standard units for measuring angles, length, area, and volume are provided.
Mechanical Formulae Outlines standard mechanical formulae for calculating force, weight, torque, and more.
Electrical Formulae Key electrical formulae are provided for calculating accelerating torque and power.
Tolerances IEC 60034-1 specifies standard tolerances for electromechanical characteristics.
Specifications and Tolerances Outlines tolerances for various parameters of machines and motors.
IEC and NEMA Standards IEC 60034-1 does not specify tolerances for current, while NEMA-MG1 specifies a tolerance of ±10%.
Dimensional Tolerances Standard tolerances for drawing dimensions comply with IEC standard 60072-1.
Dyneo+ Synchronous Motors A configurator is available online to assist with product selection.
Additional Information Includes a declaration of conformity and incorporation, with contact information for Moteurs Leroy-Somer SAS.
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Catalog excerpts

Dyneo+ Synchronous motors combining reluctance and permanent magnets-1

Synchronous motors combining reluctance and permanent magnets High efficiency motors Interchangeable and compact versions Variable speed Frame sizes from 132 to 355 Power from 11 to 430 kW Speeds from 1500 min-1 to 6000 min-1

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Dyneo+ Synchronous motors combining reluctance and permanent magnets-2

Dyneo+ Synchronous motors combining reluctance and permanent magnets This catalogue presents the synchronous motors combining reluctance and permanent magnets of the Dyneo+ range, in all their efficiency classes and construction shapes. Dyneo+ motors are designed to be only driven by a variable speed drive while allowing a very high efficiency level. Nidec Leroy-Somer reserves the right to modify the characteristics of its products at any time in order to incorporate the latest technological developments. The information contained in this document is therefore liable to be changed without notice....

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Dyneo+ Synchronous motors combining reluctance and permanent magnets-3

Dyneo+ Synchronous motors combining reluctance and permanent magnets Dyneo+ Synchronous motors combining reluctance and permanent magnets - 5729 en - 2020.03 / a

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Dyneo+ Synchronous motors combining reluctance and permanent magnets-4

Dyneo+ Synchronous motors combining reluctance and permanent magnets Dyneo+ Synchronous motors combining reluctance and permanent magnets - 5729 en - 2020.03 / a

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Dyneo+ Synchronous motors combining reluctance and permanent magnets-5

Dyneo+ Synchronous motors combining reluctance and permanent magnets General information DYNEO+ RANGE Nidec Leroy-somer has developed the Dyneo+ range of high performance synchronous motors combining reluctance and permanent magnets. The technology used combines the proven performance of permanent magnets with the simplicity of use of induction motors. Dyneo+ motors based on IMfinity® platform, are designed to be controlled by a variable speed drive. They have been qualified and optimized with Nidec Leroy-Somer drives to guarantee optimum electrical and mechanical performance and easy commissioning....

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Dyneo+ Synchronous motors combining reluctance and permanent magnets-6

Dyneo+ Synchronous motors combining reluctance and permanent magnets General information QUALITY COMMITMENT Nidec Leroy-Somer’s quality management system is based on: - Control of procedures right from the initial sales offering until delivery to the customer, including design, manufacturing start-up and production - A total quality policy based on making continuous progress in improving operational procedures, involving all departments in the company in order to give customer satisfaction as regards delivery times, conformity and cost - Indicators used to monitor procedure performance - Corrective...

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Dyneo+ Synchronous motors combining reluctance and permanent magnets-7

Dyneo+ Synchronous motors combining reluctance and permanent magnets General information DIRECTIVE AND STANDARDS RELATING TO MOTOR EFFICIENCY There have been a number of changes to the standards and new standards created in recent years. They mainly concern motor efficiency and their scope includes measurement methods and motor classification. Regulations are gradually being implemented, both nationally and internationally, in many countries in order to promote the use of high efficiency motors (Europe, USA, Canada, Brazil, Australia, New Zealand, Korea, China, Israel, etc.). The new generation...

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Dyneo+ Synchronous motors combining reluctance and permanent magnets-8

Dyneo+ Synchronous motors combining reluctance and permanent magnets General information STANDARDS AND APPROVALS with the log comply ta motors ned in this ca The entio m ndards Electrical rotating machines: ratings and operating characteristics Electrical rotating machines Party 2: methods for determining losses and efficiency from tests (excluding machines for traction vehicles) Electrical rotating machines: classification of degrees of protection provided by casings of rotating machines Electrical rotating machines (except traction): cooling methods Electrical rotating machines (except traction):...

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Dyneo+ Synchronous motors combining reluctance and permanent magnets-9

Dyneo+ Synchronous motors combining reluctance and permanent magnets Environment INDEXES OF PROTECTION OF ELECTRICAL EQUIPMENT ENCLOSURES According to IEC 60034-5 - EN 60034-5 (IP) - IEC 62262 (IK) 1st digit: protection against solid materials Protected against solid objects larger than 50 mm (e.g. accidental contact with the hand) Protected against sold objects larger than 12 mm (e.g. a finger) Protected against solid objects larger than 2.5 mm (e.g. tools, wires) Protected against solid objects larger than 1 mm (e.g. thin tools, small wires) Protected against dust (no deposits of harmful material)...

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Dyneo+ Synchronous motors combining reluctance and permanent magnets-10

Dyneo+ Synchronous motors combining reluctance and permanent magnets Environment ENVIRONMENTAL LIMITATIONS NORMAL OPERATING CONDITIONS According to 60034-1, motors can operate in the following conditions: Correction coefficient table NB: The output power can only be corrected upwards once the ability of the motor to start the load has been checked. Alt 4 000 m • ambient temperature within the range -20°C to +50°C (to +45°C for compact version), • altitude less than 1000 m, • atmospheric pressure: 1050 hPa (mbar) = (750 mm Hg) Power correction factor For starting, see the commissioning and installation...

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Dyneo+ Synchronous motors combining reluctance and permanent magnets-11

Dyneo+ Synchronous motors combining reluctance and permanent magnets Environment IMPREGNATION AND ENHANCED PROTECTION NORMAL ATMOSPHERIC PRESSURE (750 MM HG) IINFLUENCE OF ATMOSPHERIC PRESSURE The table below shows the methods of manufacture suited to environments in which temperature and relative humidity show large degrees of variation (see relative and absolute humidity calculation method, on preceding page). As atmospheric pressure decreases, air particles rarefy and the environment becomes increasingly conductive. - P > 550 mm Hg: standard impregnation according to previous table - Possible...

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Dyneo+ Synchronous motors combining reluctance and permanent magnets Environment PAINTING Surface protection is defined in the ISO 12944 standard. This standard defines the planned lifetime of a paint system until the first major application of maintenance paint. Durability is not a guarantee. The EN ISO 12944 standard comprises 8 sections. Part 2 covers the classification of the environments. Nidec Leroy-Somer motors are protected with a range of surface finishes. The surfaces receive appropriate special treatments, as shown below. PREPARATION OF SURFACES SURFACE Cast iron Shot blasting + Primer...

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