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Cb, Ot, Mub, Mb, FFB

Cb, Ot, Mub, Mb, FFB
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Cb, Ot, Mub, Mb, FFB

Product catalog summary
General Information
Leroy-Somer's quality management system is certified by ISO 9001:2015 and ISO 14001:2015, ensuring high standards in quality assurance and environmental management. The company is committed to continuous improvement through various methodologies and customer feedback.
Specifications
The document outlines specifications for variable and fixed speed motors with efficiencies ranging from Non IE to IE3, covering power outputs from 0.06 to 110 kW. It includes various gearbox configurations such as axial, perpendicular, and helical gears, with options for solid and hollow shafts.
Procedures and Standards
Standards and approvals are detailed, including directives related to motor efficiency. The document also covers protection indexes, environmental limitations, and interference suppression.
Gearboxes
Information on construction, mounting arrangements, and operating positions for gearboxes is provided. The document includes guidelines for storage, installation, lubrication, and maintenance.
Selection Method
Details on selecting the appropriate motor and gearbox based on duty factor, radial and axial loads, and efficiency are included. The document provides examples of applications and selection tables.
Electrical Characteristics
Specifications for fixed and variable speed motors, including various brake types and motorization solutions, are outlined.
Applications
Examples of current applications include belt conveyors, hoisting, and displacement of trucks on slopes.
Additional Information
The document includes a glossary, associated documents, and a configurator for product selection. It also provides information on express availability and service options.
Standards Overview
  • IEC 60034-30-1: Defines global harmonization of energy efficiency classes for electric motors.
  • IEC 60034-2-1: Concerns efficiency measurement methods for asynchronous induction motors.
  • Directive 2009/125/CE: Establishes eco-design requirements for energy-using products, including motors.
  • EU Directive ErP: Specifies mandatory efficiency classes for motors sold in Europe.
Efficiency Classes
  • IE1: Standard
  • IE2: High
  • IE3: Premium
  • IE4: Super Premium
The document outlines the implementation timeline for these classes.
Environmental Considerations
Discusses normal operating conditions for geared motors, including temperature and altitude limits. It also covers humidity measurement and the importance of drain holes and drip covers for outdoor operations.
Protection Index
Defines the 'Index of Protection' (IP) for electrical equipment enclosures, detailing protection against solid objects, liquids, and mechanical impacts.
Humidity and Atmospheric Pressure
The document discusses the impact of humidity and atmospheric pressure on motor performance. It recommends pre-heating windings in high humidity environments and outlines different impregnation methods based on atmospheric pressure levels. Special manufacturing is required for pressures below 200 mm Hg.
Interference and Protection
The document addresses electromagnetic interference, noting that standard motor housings reduce emissions. It highlights the importance of compliance with EMC and Low Voltage Directives, ensuring motors do not produce interference and are safe for use.
Surface Finishes and Protection
Various surface treatments are described for different materials, including shot blasting and electrostatic painting. The document categorizes environments by their corrosiveness and recommends specific paint systems for protection.
Gearboxes and Motors
The document details the design and functionality of gearboxes and motors, emphasizing the importance of adapting speed and torque. It describes different gearbox types, such as helical, worm, and bevel gears, and their applications.
Motors and Brakes
Brake motors are highlighted for their ability to stop and hold loads, with different brake types specified for various power ranges. The document also discusses decentralized and centralized variable speed drives.
Mounting Arrangements
Detailed dimensions and mounting arrangements for Compabloc and Manubloc gearboxes are provided, emphasizing the importance of correct installation for optimal performance.
Motor Connection and Orientation
The motor's absolute orientation (Terminal box: Up, Down, Right, Left, Front, Back) is determined by the operating position. The relative orientation (0-90-180-270 degrees) is based on the gearbox's base for an observer facing it. It is crucial not to install the geared motor in a position different from the order specification.
Operating Positions
Various gearbox series such as Compabloc, Manubloc, Poulibloc, Multibloc, and Orthobloc have specific operating positions. These positions are defined by angles and orientations like TOP-0*, BOTTOM-180, RIGHT-270, etc. Certain positions have restrictions, such as backstop being forbidden for specific models.
Gearbox Series and Specifications
Each gearbox series (Compabloc, Manubloc, Poulibloc, Multibloc, Orthobloc) has distinct specifications, including sizes, manufacturer index, exact reduction, fixing form, and input type. For example, Compabloc has 10 sizes with specific fixing forms and input types like solid cylindrical keyed shafts.
Motor and Brake Specifications
Motors and brake motors have specific mounting forms, terminal box positions, and cable gland positions. They are available in various frame sizes and power ratings, with options for different applications like general use, hoisting, and horizontal motion.
Nameplates and Inverter Settings
Nameplates provide essential information such as gearbox definition, operating position, fixing form, exact reduction, and lubricant type. Inverter settings include parameters for frequency inverter and motor performance metrics like torque and speed.
Additional Information
The document includes details on special markings (e.g., ATEX), efficiency classes, ingress protection, insulation class, and bearing specifications. It emphasizes the importance of checking equipment conformity to orders and provides guidelines for ordering spare parts.
Storage and Installation Recommendations
Equipment should be stored in a clean, dry location with controlled temperature and humidity. For long-term storage, gearboxes should be filled with oil, and external seals coated with grease. Installation should be performed by qualified personnel, ensuring gearboxes are mounted on rigid supports and that there is sufficient space for maintenance.
Lubrication
The document specifies the types of lubricants to be used for different gearboxes, such as mineral Extreme Pressure oil and synthetic oils. It emphasizes the importance of using the recommended oil types and provides guidelines for oil capacities and lubrication kits.
Maintenance
Regular maintenance checks are recommended, including tightening screws, checking belt tension, inspecting seals, and cleaning ventilation louvres. Specific maintenance intervals are provided for different gearbox types, with actions such as oil changes and seal replacements.
Duty Factor and Selection Methods
The duty factor for gearboxes is determined by motor power, output speed, and application type. The document provides a detailed method for calculating the duty factor, considering factors like daily operating time, starting frequency, and inertia. It includes tables and graphs to assist in selecting the appropriate gearbox based on application requirements.
Lubricant Types and Recommendations
Different types of lubricants are recommended based on ambient temperature and gearbox type, including mineral, PAO, and PAG lubricants. The document provides a detailed table of lubricant brands and specifications.
Application Directory
The document includes a directory of applications according to the AGMA standards, providing guidance on selecting gearboxes for various industrial applications, such as cooling towers, agitators, and food processing equipment.
Specifications and Availability
The document outlines the availability and specifications for various geared motors and mechanical options provided by Leroy-Somer. Orders received by the factory before 12:00 pm CET will have specific availability timelines, with additional working days added for orders received after this time. The availability is determined by the longest lead-time item in the order.
Product Options
The document details mechanical options for different product lines such as COMPABLOC, MANUBLOC, and ORTHOBLOC. Each product line has specific mounting forms and shaft types, including integral, universal, and input shaft mountings. Restrictions are noted for certain operating positions where backstops are not allowed.
Mechanical Options
1. COMPABLOC: Offers options for 1-stage and multistage mountings with various equipment types like feet, flange mounted, and tapped holes.
2. MANUBLOC: Provides options for hollow and solid shafts with additional features like shrink discs and backstops.
3. ORTHOBLOC: Includes options for left and right solid shafts, as well as hollow shafts with torque arms and shrink discs.
Additional Information
The document emphasizes that the information provided is for guidance only and may change as part of ongoing product development. It also includes contact information for Leroy-Somer's social media and headquarters.
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Catalog excerpts

Cb, Ot, Mub, Mb, FFB-1

Cb, Ot, Mub, Mb, FFB Electromechanical Manual Offer, Ranges, Determinations Variable speed and fixed speed Efficiencies: Non IE, IE2, IE3 0.06 to 110 kW

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Cb, Ot, Mub, Mb, FFB-2

Electromechanical Manual Offer HELICAL GEARS SOLID SHAFT HELICAL GEARS HOLLOW SHAFT SOLID SHAFT PULLEY BELT HELICAL GEARS HOLLOW SHAFT CONICAL BUSH WHEEL AND SCREW GEARS HOLLOW SHAFT OUTPUT SHAFT HELICAL AND TORQUE GEARS HOLLOW SHAFT OUTPUT SHAFT ELECTROMECHANICAL ASSEMBLIES VERY HIGH Ranges of associated drives Starter Variable speed Drive cabinet variable speed Built-in variable speed

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Cb, Ot, Mub, Mb, FFB-3

Electromechanical Manual Ranges of perpendicular output gearbox 1000 Ranges of brakesFixed speed 4-pole brakes 90 kW

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Cb, Ot, Mub, Mb, FFB-4

Electromechanical Manual BASIC UNITS AND FORMULAE

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Cb, Ot, Mub, Mb, FFB-5

Electromechanical Manual Index PAGES

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Cb, Ot, Mub, Mb, FFB-6

Electromechanical Manual General information Quality commitment Leroy-Somer's quality system is based on: - Control of procedures right from the initial sales offering until delivery to the customer, including design, manufacturing start-up and production. - A total quality policy based on making continuous progress in improving operational procedures, involving all departments in the company in order to give customer satisfaction as regards delivery times, conformity and cost. - Indicators used to monitor procedure performance. - Corrective actions and advancements with tools such as FMECA,...

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Cb, Ot, Mub, Mb, FFB-7

Cb, Ot, Mub, Mb, FFB Electromechanical Manual General information Directives and standards relating to motor efficiency There have been a number of changes to the standards and new standards created in recent years. They mainly concern motor efficiency and their scope includes measurement methods and motor classification. Regulations are gradually being implemented, both nationally and internationally, in many countries in order to promote the use of high- efficiency motors (Europe, USA, Canada, Brazil, Australia, New Zealand, Korea, China, Israel, etc.). The new generation of Premium efficiency...

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Cb, Ot, Mub, Mb, FFB-8

Cb, Ot, Mub, Mb, FFB Electromechanical Manual General information Standards and approvals

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Cb, Ot, Mub, Mb, FFB-9

Cb, Ot, Mub, Mb, FFB Electromechanical Manual General information Standards and approvals HOMOLOGATIONS Certain countries demand or advise approvals to be sought from national bodies. Approved products must bear the acknowledged mark on the nameplate. Note: DIN 748 tolerances do not conform to IEC 60072-1.

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Cb, Ot, Mub, Mb, FFB-10

Cb, Ot, Mub, Mb, FFB Electromechanical Manual Environment Definition of "Index of Protection" (IP) Indexes of protection of electrical equipment enclosures In accordance with IEC 60034-5 - EN 60034-5 (IP) - IEC 62262 (IK) 1st digit: Ingress of solid objects IP Tests Ingress of liquids Protection against mechanical impacts Protected against solid objects over 50mm (e.g. unintentional hand contact) Protected against vertically falling drops of water (condensation) Protected against solid objects over 12mm (e.g. finger) 2 Protected against falling drops of water, 02 if the case is disposed up...

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Cb, Ot, Mub, Mb, FFB-11

Electromechanical Manual Environmental limitations In temperate climates, relative humidity is generally between 50 and 70%. For the relationship between relative humidity and motor impregnation, especially where humidity and temperature are high, see table on next page. g / m3 40 Measuring the humidity: Humidity is usually measured by the “wet and dry bulb thermometer” method. Absolute humidity, calculated from the readings taken on the two thermometers, can be determined using the chart on the right. The chart also provides relative humidity figures. To determine the humidity correctly, a good...

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Cb, Ot, Mub, Mb, FFB-12

Cb, Ot, Mub, Mb, FFB Electromechanical Manual Environment Impregnation and enhanced protection NORMAL ATMOSPHERIC PRESSURE (750 MM HG) The selection table below can be used to find the method of manufacture best suited to particular environments in which temperature and relative humidity show large degrees of variation (see relative and absolute humidity calculation method, on preceding page). The symbols used refer to permutations of components, materials, impregnation methods and finishes (varnish or paint). The protection of the winding is generally described by the term "tropicalization". For...

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Cb, Ot, Mub, Mb, FFB-13

Cb, Ot, Mub, Mb, FFB Electromechanical Manual Environment Interference suppression and protection of people AIRBORNE INTERFERENCE Emission For standard motors, the housing acts as an electromagnetic screening, reducing electromagnetic emissions measured at 0.25 metres from the motor to approximately 5 gauss (5 x 10-4 T). However, electromagnetic emissions may be noticeably reduced by a special construction of aluminium alloy end shields and a stainless steel shaft. Immunity The construction of motor housings (especially finned aluminium alloy frames)isolatesexternalelectromagnetic sources to...

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Cb, Ot, Mub, Mb, FFB-14

Electromechanical Manual Environment External finish Leroy-Somer geared motors and motors are protected with a range of surface finishes. The surfaces receive appropriate special treatments, as shown below. 1. Other finish: please call. * Values given for information only since the substrates vary in nature whereas the standard only takes account of steel substrates. ** Evaluation of the degree of rusting in accordance with ISO 4628 (rusted area between 1 and 0.5%). The Ia system applies to the group of moderate climates and the Ila system to the group of general climates, as defined in standard...

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Cb, Ot, Mub, Mb, FFB-15

Cb, Ot, Mub, Mb, FFB Electromechanical Manual General on gearboxes Construction GEARBOXES, GEARED MOTORS Driving loads at high speed safely requires absolute control of power transmission components. To meet this need, LEROY-SOMER has developed a comprehensive range of products over the last fifty years. It is the fruit of LEROY-SOMER design offices and factories. The close integration of manufacturing ensures continuity of the products proposed, cost reduction and perfect quality control. Adapting the speed and torque of electric motors to the machines driven is the role assigned to the gearboxes....

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.