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Automation solutions for converting and printing machines

Automation solutions for converting and printing machines
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Automation solutions for converting and printing machines

Product catalog summary
Overview
Lenze is a leader in automation and drive solutions, specializing in the converting and printing industry. With 70 years of experience, Lenze focuses on innovation, reliability, and adherence to global standards, offering customized solutions for both existing equipment and new machine development.
Key Innovations
  • Modularization: Standardized modules enhance customization and efficiency from engineering to after-sales.
  • Customization: Solutions are adapted for smaller batch sizes, emphasizing quick changeovers and resource efficiency.
  • Transparency: Enhanced data management and standardized structures improve process monitoring and maintenance.
  • Availability: Early problem detection maximizes machine availability, reducing spare parts inventory needs.
  • Human-Machine Interaction: Intuitive interfaces and mobile access simplify operations and reduce errors.
  • Resource Efficiency: Digital networking optimizes material and energy consumption, with intelligent motors enabling energy recovery.
Industry 4.0 and Collaboration
Lenze emphasizes collaboration among end users, engineers, and technology suppliers, integrating processes and leveraging partnerships to create competitive advantages through technical solutions and innovations.
Engineering Toolchain
Lenze provides a comprehensive Engineering Toolchain for consistent engineering throughout a plant's lifecycle, featuring modular and standardized software solutions that reduce development time and enhance machine performance.
Remote Services and Analytics
Secure remote maintenance and analytics platforms enable data collection and analysis for improved machine functionality, including predictive maintenance and cloud-based quality management systems.
Sample Solutions
  • Corrugated Cardboard Production: Modular design with centralized control for easy adaptation and energy-efficient operation.
  • Cross-Cutting: Lenze FAST software module simplifies engineering with scalable functionality and energy-efficient solutions.
  • Inline Flexo Printing: Modular design with precise synchronization for high-quality printing results.
  • Rotary Screen Printing: Uniform software environment supports modular concepts and high printing precision.
Advanced Sensor Technology
The document discusses advanced sensor technology in slitter rewinder systems, emphasizing high winding quality, easy operation, and reduced wiring efforts through EtherCAT/FSoE topology.
Specifications
The system ensures high winding quality by compensating for disturbances such as friction and acceleration, allowing easy mode changeover with product-specific winding characteristics for fast product changes.
System Architecture
The slitter rewinder system includes control, field, actuator/sensor, and process levels, with key components like the main drive, unwinder, rewinder, and actuating drives.
Service and Support
Lenze offers worldwide service tailored to the converting and printing industry, focusing on productivity, reliability, and performance with expert support and individually designed service concepts.
Inspection and Prevention
Lenze conducts inspections to identify weak points and risks, offering preventive services to minimize machine risks, increase availability, and reduce downtime.
Optimization and Emergency Services
Optimization services enhance system efficiency, reduce energy costs, and improve production changeover times, while emergency services ensure quick restoration and detailed fault analysis.
Engineering Process
Lenze supports every phase of the engineering process, from developing ideas and drafting concepts to manufacturing machines and implementing solutions, aiming for ease and perfection.
Intellectual Property
The document is the intellectual property of Lenze SE, with all rights reserved. Usage is restricted without express written approval.
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Catalog excerpts

Automation solutions for converting and printing machines-1

Lenze Converting and Printing Automation solutions for converting and printing machines. As easy as that. Lenze

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Automation solutions for converting and printing machines-2

70 years of experience in the finishing and processing of paper, film and foil.

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Automation solutions for converting and printing machines-3

As one of the leading automation and drives specialists, with extensive sector know-how and a worldwide network of experts in the converting and printing industry, we will work with you closely to find the very best solution. Whether you want to improve your existing equipment or develop a new machine, we set your ideas in motion with dedication and enthusiasm. In line with your individual requirements and ideas, we support you in all aspects of your projects, assist you with their implementation and your overall innovative concepts. We develop innovations for the converting and printing industry...

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In today's innovative converting and printing industry, new challenges are constantly arising with regard to the systems and machines that it uses. Increasing digitization is, and will continue to be, a part of current and future requirements. The following across-the-board trends are becoming more and more important. Modularization Machines are increasingly being customized with a design based on modules that are standardized. This modularization runs through all phases of the process, from configuration, quotation, engineering and production, to documentation, commissioning and after-sales....

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Transparency Improved data management is the basis for inter-company networking. All process sequences are simplified due to standardized data structures. Optimized monitoring processes facilitate preventive and corrective maintenance while the entire production control system is also perfected. Servicing for customers is improved due to the use of mobile devices and track & trace options. Availability The early detection of problems ensures maximum machine availability. Maintenance can be planned and the need to keep fewer replacement parts in stock minimizes the amount of tied-up capital. Replacement...

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Industry 4.0 -Cooperation skills as a new core competence. Engineering has always been characterized by a high degree of orientation to the customer, converting their needs into real technical solutions. With Industry 4.0, possibilities and new facets offer fresh opportunities from outside the industry of mechanical engineering. Anyone who cooperates with partners faster and more effectively, and who integrates their on-going processes, will always win in competition with others. Collaborative skills generate a high level of expertise to manage trends and end user requirements for the next generation of...

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CTIVITY · CO NE N N O IGENCE · IN N L C TE EL T N Flexibility Resource efficiency Easy operability Industry 4.0, in all its many facets, can only succeed if all those involved: end users, mechanical engineers, technology suppliers and the scientific world – all pull togethe

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Automation solutions for converting and printing machines-8

Adjusting to reality. Increasingly faster web speeds and smaller batches, as well as individual finishing requirements, are challenges that mechanical engineers are having to face more frequently. Good reasons for us to make your everyday work easy. The Engineering Toolchain that we offer contains tools for consistent engineering in all the different phases of a plant's lifecycle. They are oriented to mechatronic engineering tasks and are optimally tailored to the needs of the users and tasks they have to perform. In addition, we make your software engineering easy by modularizing and standardizing...

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Automation solutions for converting and printing machines-9

Mechatronics Engineering Modular machine Engineering Toolchain Application template modular software structure Technology modules Process level Control level Visu Motion Logic Actuator/sensor level – electromechanics Field level

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Automation solutions for converting and printing machines-10

From corrugated cardboard production to printing and finishing packaging materials and labels - with our intelligent automation solutions, we will work closely with you to quickly find the best solution for the machine you want to create. You can rely on our easy software engineering tools, the use of open standards, and the right sizing for your drives and energy-efficient solutions.

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Software engineering made easy With Lenze FAST, our application software toolbox, you can combine intelligent standardized software modules for very different machine modules in a single template, creating your machine software the easy way. This reduces your motion software engineering work by up to 80%, which leads to a considerable reduction of time needed to develop the basic functions of your machine. FAST Application Template Open standards mean no black boxes Lenze automation systems are open systems. Due to the use of market standards, we can network with the manufacturers of other control...

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Much more than just remote maintenance: Remote Services & Analytics offer added value for OEMs and end users. Industry 4.0 is based on the digital networking of machines, products and components - and people as well, of course. We provide a secure platform for remote maintenance in that we link the service technician to the machine with a connection that can be monitored. The machine operator, therefore, has the assurance that only authorized people can gain access to the machine and can do so only at the selected time. Additionally, data can be collected from the machines and saved to a private 'cloud'....

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LEVEL 1 LEVEL 2 LEVEL 3 Remote service Data monitoring Downtime tracking Predictive maintenance Application programming interface LEVEL 4 LEVEL 5 LEVEL 6 LEVEL 7 Wide Area Network (Encrypted) Cloud interface Shop Floor Network (Non-encrypted) Machine interface Data consolidation Control Data generation

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Corrugated cardboard production The perfect corrugation for your cardboard. • Modular design of single-facers and double-facers with paper feeders under the control of one controller per machine module - with an interface to the overall plant control system. Very easy adaptation to the individual plant configuration is possible with regard to types of corrugation and corrugation combinations. • Universally usable drives, with parameters kept centrally in the higher-level control system, are transferred to the drives during initialization. This enables lower stocks and easy servicing. • Energy-efficient...

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.