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Unipole & Multipole connectors

Unipole & Multipole connectors
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Unipole & Multipole connectors

Product catalog summary
Overview: This document is a comprehensive catalogue of LEMO's unipole and multipole connectors, detailing specifications, configurations, and applications across 40 series in 7 product families. These connectors are designed for diverse environments, including medical, telecommunications, and military sectors.
Connector Series: The catalogue describes several series tailored for specific environments. The B, K, and T series are keyed for indoor and outdoor use, while the S and E series feature stepped inserts. Each series offers models with various housing materials, contact configurations, and environmental protections like watertight and vacuumtight options.
Selection Process: A three-step process is provided for selecting the appropriate connector: 1) Choose the series based on environmental parameters, 2) Select the connector size using cable wire specifications, and 3) Complete the part number using the provided coding system.
Technical Features: LEMO connectors feature a Push-Pull self-latching system for secure connections under vibration or shock. They are UL recognized and conform to the RoHS directive, ensuring safety and compliance with European standards.
Product Safety and Disclaimers: The document emphasizes following safety instructions to avoid hazards and includes disclaimers stating that LEMO products are provided "as is" without warranties.
Additional Information: Sections on spare parts, accessories, tooling, and technical characteristics provide a complete resource for selecting and using LEMO connectors.
Connector Series Overview: The document outlines various connector series with distinct features and applications. The standard keyed Series (B, 00) enhances contact density and prevents misalignment. The watertight keyed Series (K, T) ensures water resistance when mated.
Ingress Protection (IP) Code: The IP code system classifies the sealing effectiveness of electrical enclosures against foreign bodies and moisture. For example, IP66 indicates protection against dust and powerful water jets.
Contact and Cable Compatibility: Tables detail contact diameters and their compatibility with various cable wire diameters (AWG numbers), emphasizing the importance of verifying fitting for compatibility.
Main Features:
  • Security of the Push-Pull self-latching system.
  • Available in multipole types ranging from 2 to 64 contacts.
  • Contact options include solder, crimp, or print (straight or elbow).
  • High packing density for space savings.
  • Multiple key options to prevent cross mating, with a standard 'G' keying system.
  • 360° screening for full EMC shielding.
Technical Characteristics:
  • Electrical: Detailed characteristics include contact resistance and mechanical endurance.
  • Mechanical and Climatical: Endurance of over 5000 cycles, temperature range from -55°C to +250°C, resistance to vibrations and shocks, and IP 50 protection index when mated.
  • Shielding Efficiency: Greater than 75 dB at 10 MHz and 40 dB at 1 GHz.
Applications and Variants: T series connectors are designed for outdoor use, providing IP68 protection when mated. They feature a push-pull self-latching system and are available in various configurations to prevent cross-mating.
Specifications: Connectors are tested under IEC standards, with maximum operating pressures and mechanical endurance detailed. The document specifies the temperature range, resistance to vibrations, shock resistance, and protection index (IP68/IP66) for these connectors.
Materials and Treatment: The document specifies materials used for different components, such as brass, bronze, PEEK, and POM, along with their surface treatments like nickel and gold plating.
Recommendations: The document suggests using certain models for applications requiring maximum electrical insulation and EMC screening efficiency. It also highlights models suitable for watertight or vacuumtight applications, indicating their compatibility with IP68 standards.
Material Specifications:
  • Body Material: Nickel-plated brass (Ni 3 µm)
  • Lanyard Material: Stainless steel
  • Crimp Ferrule Material: Nickel-plated brass + polyolefin
  • O-ring Material: Silicone rubber or FPM
  • Cap Material: Polyoxymethylene (POM) grey
  • Gasket Material: Silicone rubber
  • Spring Material: Stainless steel
  • Axes Material: Nickel-plated brass
  • Bend Relief Material: Thermoplastic Polyurethane (TPU) or Silicone elastomer VMQ
  • Insulating Washer Material: Polyamide
  • Earthing Washer Material: CuSnZn plated brass (2 µm)
Operating Conditions:
  • Operating Temperature: -50°/135°C for Silicone rubber & Polyolefine, -40°C to +80°C for TPU, -60°C to +200°C for Silicone elastomer
  • Maximum Operating Temperature: 100°C for POM caps
  • Watertightness: IP61 for S series, IP68 for T series, IP50 for certain caps according to IEC 60529
Specifications and Standards:
The document provides detailed specifications for wire gauges according to the IEC-60228 standard, including maximum diameters and cross-sectional areas in both metric and imperial units. It also outlines maximum current ratings for conductors at ambient temperatures up to 30°C, referencing VDE regulations.

Safety and Compliance:
The document stresses adherence to national and international safety regulations, particularly concerning operating voltages and CE marking compliance. It warns against the risks associated with incorrect wiring and the presence of foreign objects.
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Catalog excerpts

Unipole & Multipole connectors-1

unipole & multipole connectors

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Unipole & Multipole connectors-2

No reproduction or use without express permission of editorial or pictorial content, in any manner. LEMO reserve the right at all times to modify and improve specifications without any notification.

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Unipole & Multipole connectors-3

LEMO unipole and multipole connectors This catalogue gives the complete description of LEMO unipole and multipole type connectors. The LEMO manufacturing programme has been extended to almost 40 series divided into 7 product families with specific mating and environmental characteristics. Each series includes a wide variety of plug, socket, coupler and bridge plug models, available in contact configurations adapted to all round cables, including up to 114 conductors, and a maximum diameter of 30 mm. Watertight and vacuumtight models are also available. Since LEMO connectors are perfectly screened...

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Unipole & Multipole connectors-4

Precision modular connectors to suit your application Since its creation in Switzerland in 1946 the LEMO Group has been recognized as a global leader of circular Push-Pull connectors and connector solutions. Today LEMO and its affiliated companies, REDEL and COELVER, are active in more than 80 countries with the help of over 40 subsidiaries and distributors. Over 90000 connectors The modular design of the LEMO range provides over 90000 connectors from miniature ø 3 mm to ø 50 mm, capable of handling cable diameters up to 30 mm and for up to 114 contacts. This vast portfolio enables you to select...

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Unipole & Multipole connectors-5

3 steps to select the right connector Step 1: Select connector series Select the appropriate LEMO connector series according to the environmental parameters that will affect your device or cable such as indoor, outdoor, temperature range, ingress protection of the mated connector and of your device. Use the table shown on page 4. Part number coding Step 2: Select connector size Use the section (mm2) or the AWG of your cable wire to select the optimal contact diameter (values vary between solder, crimp or print contact), see page 8. Use this optimal contact diameter to determine the right connector...

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Unipole & Multipole connectors-6

Step 1: Select Connector Series LEMO unipole and multipole connectors The standard keyed Series (B, 00) The characteristic feature of these connector series is a keying system which allows higher contact density and prevents all errors in alignment. The various keying alternatives prevent unwanted cross mating of otherwise similar connectors. It is also possible to use crimp contacts to reduce cable assembly time. These connector series, include the 0B to 5B range as well as the 00 multipole, some vacuumtight models are also available. The watertight keyed Series (K, T) These series are watertight...

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Unipole & Multipole connectors-7

Definition of Ingress Protection (IP code) IEC 60529 outlines an international classification system for the sealing effectiveness of enclosures of electrical equipment against the intrusion into the equipment of foreign bodies (i.e. tools, dust, fingers) and moisture. This classification system utilizes the letters «IP» (Ingress Protection) followed by two digits. Degrees of protection - First digit The first digit of the IP code indicates the degree to which persons are protected against contact with moving parts and the degree that equipment is protected against solid foreign bodies intruding...

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Unipole & Multipole connectors-8

Step 2: Select Connector Size Select the right connector size and insert configuration To be able to select the right connector size (0 to 6), it is important to define the contact diameter (ø A). Find out the available contact diameter (ø A) of the LEMO connector depending on the number of contacts required and depending on the rating required (see pages 57 to 63 and 103 to 111). The following table shows the contact diameter (ø A). Insert configuration

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Unipole & Multipole connectors-9

Note: 1) 2.0 is for 6S series, for 6E the values are 1.3 and 5.0. Insert configuration

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Unipole & Multipole connectors-10

Verify the fitting to your wire Verify if the selected contact diameter (ø A) of the LEMO connector fits to your cable wire diameter (AWG number or max. available section). Contact type Conductor Stranded AWG Section (mm2) Note: 1) contact retention force in the insulator (according to IEC 60512-8 test 15 a). 2) for 00/TT multipole series. 3) for S, E series. 4) for a given AWG, the diameter of some stranded conductor designs is larger than the solder cup diameter. Make sure that the maximum conductor diameter is smaller than ø C. 5) for 00 /TT multipole series or for 0B/0T and 1B/1T series with...

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Unipole & Multipole connectors-11

Verify the fitting to your wire Verify if the selected contact diameter (ø A) of the LEMO connector fits to your cable wire diameter (AWG number or max. available section). Conductor Solid Stranded AWG Section (mm2) Section øA øC Form AWG max. (mm) (mm) per fig. max. min. max. min. max. (mm2) Contact Contact type L dimensions and C are detailed in the section on PCB drilling pattern. See page 163 and 167. L dimensions and C are detailed in the section on PCB drilling pattern. See page 164 and 168. Print (elbow) Note: 1) contact retention force in the insulator (according to IEC 60512-8 test 15...

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Unipole & Multipole connectors-14

B Series B series connectors provide the following main features: – security of the Push-Pull self-latching system – – solder, crimp or print contacts (straight or elbow) – – multiple key options to avoid cross mating – of similar connectors – 360° screening for full EMC shielding. multipole types 2 to 64 contacts high packing density for space savings keying system («G» key standard) for connector alignment Metal housing models (page 14) Fixed plugs Straight plugs Fixed sockets Free sockets Elbow plugs Fixed coupler Elbow socket models (page 25) FIG* Elbow sockets Note: * Contact LEMO for details....

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Unipole & Multipole connectors-15

Part Numbering System Free socket Collet type: (page 67) Fixed socket Coupler Model: (page 14) Insert configuration: (page 57) FGG.1B.306.CLAD62 = straight plug with key (G) and cable collet, 1B series, multipole type with 6 contacts, outer shell in chrome-plated brass, PEEK insulator, male solder contacts, D type collet for 6.0 mm diameter cable. PHG.1B.306.CLLD62Z = free socket with key (G) and cable collet, 1B series, multipole type with 6 contacts, outer shell in chromeplated brass, PEEK insulator, female solder contacts, D type collet for 6.0 mm diameter cable and nut for fitting a bend...

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All LEMO catalogs and technical brochures

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  2. REDEL P

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  3. 0A Series

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  4. REDEL SP

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  5. 2G/2C SERIES

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  6. W SERIES

    24  Pages

  7. R SERIES

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  8. F Series

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  9. T SERIES

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  10. 3K.93C.Y Series

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  11. V SERIES

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  12. REDEL MP Series

    40  Pages

  13. C1 SeRieS

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  14. Serbal 3G

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  15. HD Z-LINK

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  16. Elbow plugs

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  17. Coaxial 3GHz

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*Prices are pre-tax. They exclude delivery charges and customs duties and do not include additional charges for installation or activation options. Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.